Method to control dual damascene trench etch profile and...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S624000, C438S637000, C438S638000, C438S639000, C438S671000, C438S672000, C438S687000, C438S597000, C257SE21555, C257SE21257, C257SE21546, C257SE21259, C257SE21303

Reexamination Certificate

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10767292

ABSTRACT:
A method of forming trench openings in a dual damascene trench and via etch process by using a two component hard mask layer, termed a bi-layer, over different intermetal dielectrics, IMD, to solve dual damascene patterning problems, such as, fencing and sub-trench formation. Via first patterning in dual damascene processing is one of the major integration schemes for copper backend of line (BEOL) integration. Via first dual damascene scheme usually uses a hard mask layer deposited on top of an inter-metal dielectric (IMD) film stack. The dual damascene trench etch requires uniform trench depth across wafer after etch. In addition, via top corner profiles need to be well maintained without any fencing or faceting. The present method solves these problems by using a two component hard mask layer, termed a bi-layer, deposited directly on top of an inter-metal dielectric (IMD) film stack.

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patent: 6603204 (2003-08-01), Gates et al.
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patent: 2003/0176058 (2003-09-01), Weidman et al.
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patent: 2005/0186782 (2005-08-01), Burke et al.

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