Method of manufacturing very thin semiconductor chips

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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29580, 156655, 156662, H01L 21306, B44C 122, C03C 1500, C03C 2506

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043892809

ABSTRACT:
Very thin semiconductor chips are produced from a relatively large semiconductor substrate (such as gallium arsenide substrate) by generating a select pattern of crystallographic stress areas in a front surface of the substrate, as by mechanical scoring or application of a layer of material having a coefficient of thermal expansion significantly different from that of the semiconductor material in a pattern corresponding to the desired chip; applying an etch-resistant carrier member to such stressed front surface and etching the entire back surface of the substrate into a thickness less than 50 .mu.m, whereby the etching reaction penetrates into the region of the crystallographic stress and a division of the resultant eroded body into individual chips corresponding to the selected patterns occurs, with the chips being carried by said carrier member.

REFERENCES:
patent: 3054709 (1962-09-01), Freestone et al.
patent: 3623219 (1971-11-01), Stoller et al.
patent: 3953919 (1976-05-01), Moore

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