Method of making a thick microstructural oxide layer

Semiconductor device manufacturing: process – Making device or circuit responsive to nonelectrical signal – Physical stress responsive

Reexamination Certificate

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C438S050000, C438S051000, C438S053000

Reexamination Certificate

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06962831

ABSTRACT:
A method of fabricating a thick silicon dioxide layer without the need for long deposition or oxidation and a device having such a layer are provided. Deep reactive ion etching (DRIE) is used to create high-aspect ratio openings or trenches and microstructures or silicon pillars, which are then oxidized and/or refilled with LPCVD oxide or other deposited silicon oxide films to create layers as thick as the DRIE etched depth allows. Thickness in the range of 10-100 μm have been achieved. Periodic stiffeners perpendicular to the direction of the trenches are used to provide support for the pillars during oxidation. The resulting SiO2layer is impermeable and can sustain large pressure difference. Thermal tests show that such thick silicon dioxide diaphragms or layers can effectively thermally isolate heated structures from neighboring structures and devices within a distance of hundred of microns. Such SiO2diaphragms or layers of thickness 50-60 μm can sustain an extrinsic shear stress up to 3-5 Mpa. These thick insulating microstructures or layers can be used in thermal, mechanical, fluidic, optical, and bio microsystems.

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