Method of forming low resistance contact structures in vias arra

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

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438625, 438627, 438637, 438714, 438722, 438725, H01L 2128, H01L 2131

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active

060135743

ABSTRACT:
A method of forming low resistance contact structures in vias arranged between interconnect levels is provided. The method involves interconnect lines having an anti-reflective layer formed thereupon. An interlevel dielectric layer is formed over the interconnect lines. A photoresist layer is formed over the interlevel dielectric layer and patterned to define via locations. During via etch, an organic (carbon-based) polymer layer forms upon the anti-reflective-coated interconnect lines at the bottoms of the vias. The photoresist and the etch byproduct polymer layers are then removed using a dry etch process which employs a forming gas comprising nitrogen and hydrogen. A native oxide layer subsequently forms upon the anti-reflective-coated interconnect lines when exposed to oxygen. The native oxide layer is then removed, along with any residual etch byproduct polymer, during a sputter etch procedure. Each resulting via is substantially void of polymer and oxide residue so as to present a clean via area which allows ready adherence of a plug material to the anti-reflective coating.

REFERENCES:
patent: 5057187 (1991-10-01), Shingawa
patent: 5327011 (1994-07-01), Iwamatsu
patent: 5354712 (1994-10-01), Ho et al.
patent: 5420070 (1995-05-01), Matsuura et al.
patent: 5567271 (1996-10-01), Chu et al.
"Silicon Processing For The VLSI Era," vol. 1, Process Technology, Wolf, et al., 1986, Chapter 16, pp. 580-581.

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