Method of forming dual damascene interconnects using glue...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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Details

C438S633000, C438S637000, C438S653000, C438S628000, C438S654000, C438S685000, C438S687000, C438S688000

Reexamination Certificate

active

06177342

ABSTRACT:

CROSS-REFERENCE TO RELATED APPLICATION
This application claims the priority benefit of Taiwan application serial no. 87103896, filed Mar. 17, 1998, the full disclosure of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates in general to a structure of a multi-level interconnection and a method of fabricating the same, and more particularly to the structure and the fabrication of a multi-level interconnection without using a barrier layer.
2. Description of the Related Art
The increasing of the integration of the integrated circuited (IC) causes the insufficiency of the chip surface for formation of interconnection. To satisfy the requirement of more wiring lines as the device size is shrinking, a design of multi-level interconnection is needed for IC fabrication. The multi-level interconnection is a three-dimensional wiring line structure. To form a multi-level interconnection structure, the first or lower layer of the metal wiring line is first formed, connecting with the source/drain region of the metal-oxide semiconductor transistor (MOS) on a substrate by a contact plug through a contact hole. The second layer of the metal wiring line is then formed, connecting with the first metal wiring line by a via plug through a plug hole. The metal wiring lines can either be made from metal or any conductive material such as polysilicon. More than two layers of metal wiring lines can be formed if necessary.
Conventionally, there are two ways for fabricating plugs and metal lines. The first method includes two steps of forming a plug and a metal wiring line, respectively. A dielectric layer is first formed above a region desired for being coupled. After forming a opening in the dielectric layer by photolithography, a conductive material is deposited in the opening to accomplish the plug. Then, a metal layer is deposited and patterned to form a metal wiring line, connecting with the plug. Finally, an inter-metal dielectric layer is deposited. The other method utilizes a damascene technique, which accomplishes the plug and the metal wiring line simultaneously.
Referring to
FIG. 1
, which is a cross-sectional views showing the structure of the plug and the metal wiring line fabricated a conventional damascene technique. On a semiconductor substrate
10
, a conductive layer
12
is first formed. Then, a dielectric layer
14
id formed on the conductive layer, using a material such as a dielectric layer with low dielectric coefficient. In the dielectric layer
14
, an opening
15
and an opening
13
are formed successively. Next, a glue layer
16
is formed on the opening
15
and the opening
13
. Generally, the common material for the glue layer
16
includes titanium/titanium nitride (Ti/TiN), tungsten nitride (WN), tantulum or tantulum nitride (TaN). The glue layer
16
is used to enhance the adhesive force of the later deposited conductive material and obstruct the diffusion of the conductive material. Then, a conductive layer
18
, such as conductive materials of superior conductivity, tungsten or aluminum. Then, a chemical mechanical polishing (CMP) is performed to accomplish the conventional damascene process.
However, as the size of semiconductor devices keeps on shrinking, the width of the via hole or the contact hole is desired to be narrower and the aspect ratio becomes much higher than before. Conventionally, before filling of the conductive material, a glue layer is formed on the inner periphery of the hole so that the width of the hole will reduce. If the step coverage of the conductive material is poor, which is usually in this case and difficult to overcome, short circuit tends to occur and the difficulties in filling conductive layer into the hole becomes even greater.
SUMMARY OF THE INVENTION
It is therefore an object of the invention to provide a metal damascene process without a glue layer but filling metal material directly into the contact hole or via hole.
An multi-level interconnection using a glue layer material as a via plug or contact plug is disclosed.
An method of forming the multi-level interconnection is further disclosed, which includes: forming a first opening and a wider second opening in a dielectric layer, whereas the first opening exposes the conductive layer and the second opening is above the first opening; and filling the first opening with titanium, titanium nitride or tungsten nitride.


REFERENCES:
patent: 4855252 (1989-08-01), Peterman et al.
patent: 5104826 (1992-04-01), Fujita et al.
patent: 5604156 (1997-02-01), Chung et al.
patent: 5874355 (1999-02-01), Huang et al.
patent: 5893752 (1999-04-01), Zhang et al.
patent: 5897369 (1999-04-01), Jun

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