Method of fabricating an ultrasonically welded plastic support r

Metal working – Method of mechanical manufacture – Electrical device making

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174 522, 174 524, 438123, H01R 4300

Patent

active

056619006

ABSTRACT:
A method of fabricating a semiconductor device comprising the steps of providing an encapsulated semiconductor device bonded to a lead frame, providing a support ring formed of a material which softens when subjected to one of ultrasonic energy or formed of a material which softens when subjected to heat insufficient to cause sufficient expansion of said lead frame relative to said support ring to cause buckling of the leads of said lead frame, preferably thermoplastic and preferably polyphenylene sulfide, disposing leads of said lead frame over said support ring and causing said leads to embed in said support ring by applying ultrasonic energy to said support ring or by applying heat to said support ring insufficient to cause sufficient expansion of said lead frame relative to said support ring to cause buckling of the leads of said lead frame. The lead frame is preferably formed of gold plated copper, solder plate or tin plate.

REFERENCES:
patent: 3431637 (1969-03-01), Caracciolo
patent: 3436810 (1969-04-01), Kauffman
patent: 3537175 (1970-11-01), St. Clair et al.
patent: 3711625 (1973-01-01), Du Puis
patent: 4404745 (1983-09-01), Resneau et al.
patent: 5338899 (1994-08-01), Gainey
patent: 5352633 (1994-10-01), Abbott

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