Method of etching etch-resistant materials

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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156663, 252 792, B44C 122, C23F 100

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active

047131454

ABSTRACT:
A method for etching sapphire and other etch-resistant materials is disclosed. The method consists of preparing a hot, precipitated-gel form of phosphoric acid solution and immersing the item to be etched in the hot, precipitated-gel. The gel is prepared by heating a liquid phosphoric acid solution, causing water contained in the solution to evaporate. As the water evaporates, the solution thickens and eventually attains the precipitated-gel state. The etching rate of a sapphire wafer immersed in the gel is on the order of 10-50 microns per hour, depending on the depth of immersion, the orientation of the wafer and the temperature of the gel.

REFERENCES:
patent: 3971683 (1976-07-01), Briska et al.
patent: 4381216 (1983-04-01), Singh
patent: 4610759 (1986-09-01), Klages
patent: 4647477 (1987-03-01), DeLuca

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