Method for validating system configuration in a mass...

Electrical computers and digital processing systems: support – Digital data processing system initialization or configuration

Reexamination Certificate

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Details

C713S100000

Reexamination Certificate

active

06829703

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention addresses the problem of validating specific system or device configurations, especially when the set of all valid configurations is too large to enumerate practically, e.g., in a mass customized environment.
2. Background Description
A product is a system or device produced to interact in a specified way with the rest of the world. We will use the term “product” to refer to a set of related entities, described by the specific values taken on by a set of variables. The “configuration” of a specific system or device is the set of values taken on by these variables. The configuration serves two functions. Externally, it allows a judgement on whether the system or device is appropriate for some purpose or teleology. Internally, it should map onto a unique set of components and component interconnections where “unique” is understood to allow for substitution of functionally equivalent components. A “valid” configuration is one that results in the correct operation of the system or device as a whole. The set of all valid configurations comprises the “configuration space”. As the configuration space expands, the term “product” loses its connection to a single entity type and instead becomes a loose label for the configuration space. Mass customization is the case where the number of distinct systems in the configuration space is large as compared to the number of configurations physically produced.
Mass customized production faces a unique validation problem. For mass production of a small configuration space, each configuration can be physically tested, i.e., validated, before it is offered. For custom production (typically of high value systems or devices), each system or device is tested, individually and extensively, and adjusted to be valid. In mass customized production, prior physical validation would naively require building more test systems than production systems, thereby greatly increasing the cost. The problem then is, given a configuration, determine that it is valid with sufficiently high confidence to justify its production.
Simply enumerating all the configurations in a mass customized production configuration space may be impractical or even impossible. To provide insight into the practical difficulties of enumerating configurations, assume that a configuration can be defined by a “closed configuration space” characterized by a specific number of enumerated variables. The maximum number of configurations is the product over the variable properties of the number of values (cardinality) allowed for each variable,
n
max
=

i
=
1
i
=
N



n
i
,
where N is the number of variables and n
i
is the fixed cardinality of the i
th
variable. Even simple spaces can result in a very large n
max
; for example, a space with 5 variables with each n
i
=10 has 100,000 (10
5
) distinct configurations. Personal computer (PC) product offerings representing billions of configurations are routine. The configurable space of software applications, such as SAP software, can be even larger. The case of an “open configuration space” where the number of variables, their cardinality, and the specific values allowed vary over time or are indeterminate and fixed only on a case-by-case basis is even more problematic.
Existing configuration methods do not address the problem of validation directly. Instead, they reduce the problem to the determination of membership of the proposed configuration in a set of configurations deeded valid by engineering analysis, definition, or other means. In general, these methods perform selection from, refinement of, or navigation through a pre-defined set of valid (or not-invalid) configurations
Even these methods are difficult, and so several strategies are used to limit the impact of large configuration spaces. These include (1) limiting the number and cardinality of key variables, (2) partitioning the configuration space into regions labeled as “product families”, products or models, (3) defining key variables with no interdependence so they can be set independently, and (4) enforcing a sequential setting of variables to maximize the restrictions on the configuration space.
The standard solution to the mass customization configuration problem is a configuration constructed with an inference engine and an associated knowledge base or data base to implicitly define and navigate an implicit enumeration of configurations that do not violate known constraints (i.e., “not valid” configurations). Several approaches have been taken to building such a configurator. A review can be found in “Defining Configuring” in
Artificial Intelligence for Engineering Design, Analysis and Manufacturing
by David Brown (1988), 12, pp. 301-305. Set navigation depends on assertions about the configuration space defining the dependency, co-dependency and mutual exclusivity relationships among possible variable values. Assertions may be either concrete relationships involving any number of particular components, sub-systems or external characteristics of the system, or abstract relationships, referring to classes or expressions involving components, sub-systems, or external characteristics with unbound variables. Assertions may be explicitly exposed as data, explicitly encapsulated as methods or functions (program code), or implicitly embodied in the structure of the configurator or associated data base.
Building and then maintaining the knowledge base for a complex configuration space involves the difficult problem of representing complex iterations between interdependent variables. As one example, it is difficult to verify that all dependencies have been represented properly. The implicitly defined set of configurations may be too small (does not include valid configurations) or to large (includes invalid configurations) as a consequence. Dependencies may be missed because they are immaterial to the variables and values in use. Adding new variable values outside the “harmless” range exposes this problem without providing a clear path for discovery of the root cause and resolution. Because of these difficulties, knowledge base systems for complex configurations are typically employed either as convenient implementations of the simplified strategies listed above or as a starting point tool in situations where high value systems rely on individual final testing for authoritative configuration validation.
In summary, the problem solved by this invention is validation of a specific system or device configuration when the set of all valid configurations is too large to validate individually, enumerate in practice, or when the set is variable over time and therefore cannot be known in advance.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide a method for validating the configuration of a system or device in a mass customized environment.
It is another object of the invention to validate the configuration without requiring a knowledge base of the relationships between components that comprise the system or device.
It is a further object of the invention to provide a method of constructing a configuration from a known set of components such that either (a) a valid configuration is constructed and the configuration matches externally imposed specifications or (b) it is known that no such configuration can be constructed.
The method according to the invention accomplishes these objectives by segregating information about the configuration into information that is strictly a property of a single component of the configuration and the information that particular components are connected. The connection information consists of strictly topological information, i.e., what components are connected, and does not contain any information about the physical, logical or functional properties of the connection.
Component information is further segregated into properties physical, logical or functional properties of distinct interfaces. Each interface describes a po

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