Method for reducing coefficient of thermal expansion in chip...

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Reexamination Certificate

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Details

C156S166000, C442S103000, C442S180000, C442S247000, C442S251000, C442S255000, C442S252000, C442S253000, C442S262000

Reexamination Certificate

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06841026

ABSTRACT:
A simple, inexpensive, drillable, reduced CTE laminate and circuitized structures comprising the reduced CTE laminate, is provided. One embodiment of the reduced CTE laminate comprises: from about 40% to 75%, preferably from about 55% to 65%, by weight resin; from about 0.05% to 0.3%, preferably from about 0.08% to 0.10%, by weight curing agent; from about 25% to 60%, preferably from about 30% to 40%, by weight, woven cloth; from about 1% to 15%, preferably from about 5% to 10%, by volume, non-woven quartz mat. The method for making reduced CTE laminate and laminate structures comprises the following steps: providing non-woven quartz mat; providing a prepreg, preferably B-stage cured to not more than about 40%, preferably not more than 30% of full cure; sandwiching the non-woven quartz mat between two layers of prepreg, and reflowing the resin of the prepreg into the quartz mat.

REFERENCES:
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patent: 4414264 (1983-11-01), Olson
patent: 4428995 (1984-01-01), Yokono et al.
patent: 4513055 (1985-04-01), Leibowitz
patent: 4650922 (1987-03-01), McPherson
patent: 5217796 (1993-06-01), Kasai et al.
patent: 5350621 (1994-09-01), Yuhas et al.
patent: 5401349 (1995-03-01), Goetz et al.
patent: 2224293 (1974-10-01), None
patent: 2224293 (1974-12-01), None
IBM Research Disclosure N252 04-85 “Dry Process of Laminating Boards” by Chellis, et al, Apr. 1985.*
IBM TEchnical Disclosure Bulletin 09-84 p. 1964, “Substrate for Surface Solder Devices” by Chellis, et al.*
IBM Technical Bulletin 04-78, “Prepreg Manufacturing Process” by Haining, et al.*
IBM Research Disclosure N252 04-85 “Dry Process for Laminating Boards” by Chellis, et al. Apr. 1985.
IBM Technical Disclosure Bulletin 09-84 p. 1964, “Substrate for Surface Solder Devices” by Chellis, et al.
IBM Technical Disclosure Bulletin 04-78, “Prepreg Manufacturing Process” by Haining, et al.

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