Method for producing a plurality of layers of metallurgy

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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156646, 156652, 156653, 156656, 156657, 1566591, 1566611, 156668, 20419235, 20419237, 437228, B44C 122, C23F 102, C03C 1500, C03C 2506

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048056839

ABSTRACT:
A method for selectively depositing a plurality of metal layers on a substrate. The method includes the steps of depositing at least one layer of blanket metal on a surface of a substrate, building a lift-off stencil over the blanket metal, depositing at least one layer of redundant metal over the lift-off stencil, depositing a first etch-resistant barrier over the redundant metal, removing the lift-off stencil and the overlying layers of redundant metal and the etch-resistant barrier, depositing a second etch-resistant barrier over the blanket metal and the first etch-resistant barrier, and then reactive ion etching (RIE) the second etch-resistant barrier so as to expose the blanket metal and at least partially remove the second etch-resistant barrier from the first etch-resistant barrier. A final step of the method includes etching the blanket metal. Also disclosed is a metallurgical structure for a packaging substrate. The metallurgical structure includes layers of blanket metal and redundant metal. The redundant metal has an electrically isolating coating on its side but not on its top surface, thereby facilitating the electrical contact of the redundant metal with an electrical component.

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patent: 4221047 (1980-09-01), Narken et al.
patent: 4301324 (1981-11-01), Kumar et al.
patent: 4413061 (1983-11-01), Kumar et al.
patent: 4526859 (1985-07-01), Christensen et al.
"Process for Forming Copper Studs for Metallurgy Systems" by P. M. Schaible et al., IBM Technical Disclosure Bulletin, vol. 27, No. 6, Nov. 1984, pp. 3341-3342.
"Packaging Substrate with Top Surface Metallurgy Adapted for Mixed Technology Device Bonding and Method" by C. R. Fedorko, Jr., et al., IBM Technical Disclosure Bulletin, vol. 26, No. 12, May 1984, p. 6624.

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