Method for manufacturing an array of thin film actuated mirrors

Optical: systems and elements – Optical modulator – Light wave temporal modulation

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359224, 359850, 359900, 437229, G02B 2600

Patent

active

056085699

ABSTRACT:
An improved method for manufacturing an array of M.times.N thin film actuated mirrors comprises the steps of: providing an active matrix including M.times.N connecting terminals; constructing a thin film sacrificial layer on the top surface of the active matrix; removing portions of the thin film sacrificial layer surrounding each of the connecting terminals; forming a supporting member in each of the removed portions to thereby form a supporting layer; forming an elastic layer on top of the supporting layer; structuring a conduit in each of the supporting members and the elastic layer; depositing a second thin film layer on top of the elastic layer; patterning the second thin film layer into M.times.N second thin film electrodes; forming a thin film electrodisplacive layer on top of the second thin film electrodes and the elastic layer; patterning the thin film electrodisplacive layer into M.times.N thin film electrodisplacive members; patterning the elastic layer into M.times.N elastic members; depositing a first thin film layer thereon; patterning the first thin film layer into M.times.N first thin film electrodes; and removing the thin film sacrificial layer to thereby form the array of M.times.N thin film actuated mirrors.

REFERENCES:
patent: 5454906 (1995-10-01), Baker et al.
patent: 5497262 (1996-03-01), Keariyama
patent: 5526951 (1996-06-01), Bailey et al.

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