Method for improving nucleation and adhesion of CVD and ALD...

Semiconductor device manufacturing: process – Coating of substrate containing semiconductor region or of...

Reexamination Certificate

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Details

C438S778000, C438S780000, C438S795000

Reexamination Certificate

active

06605549

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to integrated circuit manufacture and more particularly to a method to improve nucleation and adhesion of a film/layer deposited onto a low-dielectric constant (low-k) dielectric layer, a high-dielectric constant (high-k) gate dielectric layer, or a high-k capacitor dielectric layer.
2. Description of Related Art
In integrated circuit (IC) manufacturing, as metal pitch scales to 0.2 microns and below, physical vapor deposition (PVD) of a barrier material layer is no longer able to provide sufficient step coverage and alternative technologies must be employed. For these alternative technologies, which include chemical-vapor deposition (CVD) and atomic layer deposition (ALD), film/layer nucleation and/or adhesion onto a substrate is critical. This is especially essential for low-dielectric constant (low-k) polymeric dielectrics that have surface active sites typically below 1×10
3
atoms per square centimeter (atom/cm
2
) compared to 1×10
14-15
atom/cm
2
in silicon oxide (SiO
x
). Similar concerns apply to low-dielectric constant dielectrics, such as organic-containing silicon dioxide or carbon-doped oxide (CDO), whose wettability or sticking coefficient can be low due to Si—CH
3
surface.
One approach to improve CVD- and ALD-deposited film nucleation and/or adhesion onto low-k dielectrics includes selecting a material as dielectric substrate which may not have the desired dielectric constant performance. Another technique to improve CVD- or ALD-deposited film nucleation and/or adhesion onto low-k dielectrics is to use only certain types of materials for the film/layer, e.g. barrier layer, deposited which may limit the performance of the integrated circuit manufactured. Another approach for improving film nucleation and/or adhesion onto low-k dielectrics is using undesired process conditions, such as high temperatures, to process the substrate having the CVD film.


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