Method for forming metallic layer using inspected mask

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

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216 12, 216102, 216105, 430313, 430314, 430318, 438661, 438663, 438669, 438632, 438636, 438687, 438688, 438725, H01L 2144, H01L 214763, B44C 122, G03C 500

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061436526

ABSTRACT:
A method for forming a high-quality aluminum-copper alloy pattern over a semiconductor substrate. The method first forms an aluminum-copper alloy layer over a semiconductor substrate, and then performs a rapid thermal processing operation to remelt copper extracts into the alloy bulk. Subsequently, a photoresist layer is formed over the alloy layer. Finally, the alloy layer is etched to transfer the pattern from the photoresist layer to the metallic alloy layer. Unlike a conventional method that can lead to abnormal conduction due to the presence of extracts that are difficult to etch, this invention uses a thermal operation to remove the extracts before etching is conducted. Hence, the masking effect due to etching is mostly prevented.

REFERENCES:
patent: 5750439 (1998-05-01), Naito
patent: 5759868 (1998-06-01), Ogawa et al.
patent: 5895265 (1999-04-01), Inoue et al.
Webster's II dictionary, published by Houghton Mifflin Company, 1995.

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