Method for enhanced uni-directional diffusion of metal and...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S682000, C438S649000, C438S664000, C438S508000, C257S769000, C257SE21199

Reexamination Certificate

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10711365

ABSTRACT:
The present invention provides a method for enhancing uni-directional diffusion of a metal during silicidation by using a metal-containing silicon alloy in conjunction with a first anneal in which two distinct thermal cycles are performed. The first thermal cycle of the first anneal is performed at a temperature that is capable of enhancing the uni-directional diffusion of metal, e.g., Co and/or Ni, into a Si-containing layer. The first thermal cycle causes an amorphous metal-containing silicide to form. The second thermal cycle is performed at a temperature that converts the amorphous metal-containing silicide into a crystallized metal rich silicide that is substantially non-etchable as compared to the metal-containing silicon alloy layer or a pure metal-containing layer. Following the first anneal, a selective etch is performed to remove any unreacted metal-containing alloy layer from the structure. A second anneal is performed to convert the metal rich silicide phase formed by the two thermal cycles of the first anneal into a metal silicide phase that is in its lowest resistance phase. A metal silicide is provided whose thickness is self-limiting.

REFERENCES:
patent: 6022801 (2000-02-01), Domenicucci et al.
patent: 6124639 (2000-09-01), Domenicucci et al.
patent: 6323130 (2001-11-01), Brodsky et al.
patent: 6413859 (2002-07-01), Cabral et al.
patent: 6417567 (2002-07-01), Domenicucci et al.
patent: 6444578 (2002-09-01), Cabral, Jr. et al.

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