Method for detecting under-etched vias

Optics: measuring and testing – Inspection of flaws or impurities – Bore inspection

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Details

3562371, 356445, G01N21/84

Patent

active

059033436

ABSTRACT:
Methods for detecting under-etched vias, spaces, or under-polished portions in a wafer stack are disclosed. The wafer stack comprises a dielectric layer disposed on a metal layer. The dielectric layer has a plurality of vias etched therein. The wafer stack, including the plurality of vias, is exposed to an etchant which is configured to etch the metal layer at a substantially faster rate than the dielectric layer. As a result, cavities are formed in the metal layer below properly-etched vias. Then, the vias in the wafer stack are optically inspected to detect and identify under-etched vias, which reflect more light than the cavities etched into the metal layer.

REFERENCES:
patent: 5214283 (1993-05-01), Le
patent: 5301012 (1994-04-01), King et al.

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