Method for coating an ophthalmic lens within an injection...

Plastic and nonmetallic article shaping or treating: processes – Optical article shaping or treating – Composite or multiple layer

Reexamination Certificate

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Details

C264S002200, C264S002700, C264S255000, C264S259000, C425S808000, C351S159000, C351S177000

Reexamination Certificate

active

07850879

ABSTRACT:
A method for in-mold coating of an injection molded thermoplastic lens that resides in an injection molding machine oriented to a horizontal parting line. An optical lens is initially formed by injecting molten thermoplastic resin into an edge-gated lens-forming cavity held closed under a primary clamp force. The mold is opened at a time when the lens is rigid enough to retain its shape. An unpressurized full metered charge of coating is applied onto the center of the lens. The coating is co-molded by ramping up the clamp force from zero to a secondary clamp force less than the primary clamp force to compress the coating into a uniformly thick, fringe-free layer.

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