Method and structure for aluminum chemical mechanical...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C438S633000, C257SE21230

Reexamination Certificate

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11190218

ABSTRACT:
A method for chemical mechanical polishing of mirror structures. The method includes providing a semiconductor substrate, e.g., silicon wafer. The method includes forming a first dielectric layer overlying the semiconductor substrate and forming an aluminum layer overlying the first dielectric layer, the aluminum layer having an upper surface with a predetermined roughness of greater than 20 Angstroms RMS. The method also includes processing regions overlying the upper surface of the aluminum layer using a touch polishing process to reduce a surface roughness of the upper surface of aluminum layer to less than 5 Angstroms to form a mirror surface on the aluminum layer. Preferably, a protective layer is formed overlying the mirror surface on the aluminum layer. The method includes patterning the aluminum layer to expose portions of the dielectric layer to form a plurality of pixel regions defined by borders from the exposed portions and forming a second dielectric layer overlying the patterned aluminum layer and exposed portions of the first dielectric layer. The method includes removing a portion of the second dielectric layer to expose the protective layer, whereupon the protective layer acts as a polish stop layer. In a specific embodiment, the selectivity between the protective layer and the second dielectric layer is 1:30 or greater.

REFERENCES:
patent: 2004/0055993 (2004-03-01), Moudgil et al.
patent: 2005/0128564 (2005-06-01), Pan
patent: 2005/0279030 (2005-12-01), Ward et al.
patent: 2006/0281227 (2006-12-01), Yang
patent: 2007/0020790 (2007-01-01), Erchak et al.

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