Method and apparatus for monitoring and controlling resistance s

Electric heating – Metal heating – For bonding with pressure

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219109, 2191171, B23K 1124

Patent

active

046941355

ABSTRACT:
A method and apparatus are disclosed for analyzing the dynamic resistance of a resistance spot welding process to determine the time of an expulsion event and use that time as the weld completion time for controlling weld termination via a weld feedback signal, controlling automatic current stepping, and identifying maintenance needs. A preconditioning pulse is used to stabilize the weld process and aid in obtaining interpretable resistance information. After an initial blanking period the resistance curve is analyzed by calculating first and second derivative values and applying several algorithms that make possible the computer recognition of characteristic resistance curve shapes resulting from weld expulsion under good geometry, bad geometry and edge weld conditions.

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"Superior Quality Production Spot Welding Using Adaptive Control", cited by applicant, undated.
Schumacher et al., "Resistance Spot Welding Control that Automatically Selects the Welding Schedule for Different Types of Steel", SAE paper No. 850407.
Proceedings of SMW Conference 10/3-11/1/1984, The American Welding Society.
Johnson et al., "The Institute's Automatic Voltage Spot Weld Correction System", The Welding Institute Research Bulletin, vol. 15, 8/1974.

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