Method and apparatus for forming nickel silicide with low...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – To form ohmic contact to semiconductive material

Reexamination Certificate

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C257SE21199, C257SE21622, C438S649000, C438S651000

Reexamination Certificate

active

07456095

ABSTRACT:
A method and apparatus are provided in which non-directional and directional metal (e.g. Ni) deposition steps are performed in the same process chamber. A first plasma is formed for removing material from a target; a secondary plasma for increasing ion density in the material is formed in the interior of an annular electrode (e.g. a Ni ring) connected to an RF generator. Material is deposited non-directionally on the substrate in the absence of the secondary plasma and electrical biasing of the substrate, and deposited directionally when the secondary plasma is present and the substrate is electrically biased. Nickel silicide formed from the deposited metal has a lower gate polysilicon sheet resistance and may have a lower density of pipe defects than NiSi formed from metal deposited in a solely directional process, and has a lower source/drain contact resistance than NiSi formed from metal deposited in a solely non-directional process.

REFERENCES:
patent: 6534394 (2003-03-01), Cooney et al.
patent: 6693001 (2004-02-01), Nishihara et al.
patent: 6737341 (2004-05-01), Yamamoto et al.
patent: 6838363 (2005-01-01), Wieczorek et al.

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