Method and apparatus for electrostatic spray deposition for...

Coating processes – Electrical product produced – Fuel cell part

Reexamination Certificate

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C427S483000, C427S475000

Reexamination Certificate

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10701396

ABSTRACT:
A method and apparatus for electrostatic spray deposition (ESD) for fabricating a thin-layer yttria-stabilized zirconia (YSZ) electrolyte on a solid oxide fuel cell (SOFC) anode substrate constructed of nickel-YSZ cermet. By reducing the thickness of the electrolyte, and thereby reducing the cell internal IR drop, an intermediate temperature SOFC (ITSOFC) can operate at 600–800° C. A collar positioned at a distance from a discharge end of a spray nozzle enhances a spray pattern of a precursor including the electrolyte material and thus provides a very thin electrolyte layer.

REFERENCES:
patent: 2172193 (1939-09-01), Downs
patent: 4132357 (1979-01-01), Blackinton
patent: 5538188 (1996-07-01), Simonette
patent: 6296910 (2001-10-01), Choy et al.
patent: 2002/0132051 (2002-09-01), Choy et al.

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