Mats and rugs and process for producing the same

Details Mats and rugs and process for producing the same Mats and rugs and process for producing the same

1992-12-17

1995-01-10

Lesmes, George F.

Stock material or miscellaneous articles

Pile or nap type surface or component

Particular shape or structure of pile

428 93, 428 94, 428 95, B32B 302

Patent

active

053805747

ABSTRACT:
A mat or rug having a laminate structure is described composed of (A) a reverse side mat layer including (a) a laminated mat composed of (a.sup.1) base fabric and (a.sup.2) nonwoven fabric made of a thermoplastic resin fibrous binder, the base fabric (a.sup.1) and nonwoven fabric (a.sup.2) being united by needling, (b) cut piles made of a thermoplastic resin implanted from one side of the laminated mat (a), and (c) a resin adhesive layer formed by coating a liquid resin adhesive on the nonwoven fabric (a.sup.2) on the side opposite to the cut piles (b) and drying, (B) a thermoplastic resin adhesive layer, and (C) a surface mat layer, wherein the surface mat layer (C) is adhered via the thermoplastic resin adhesive layer (B) to the reverse side mat layer (A) on the side of reverse side mat layer (A) on which the liquid resin adhesive has been coated, wherein the cut piles (b) are implanted under the following conditions:

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patent: 3922454 (1975-11-01), Roecker
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patent: 4239563 (1980-12-01), Iacoviello
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patent: 4804567 (1989-02-01), Reuben
patent: 4822658 (1989-04-01), Pacione
patent: 4829627 (1989-05-01), Altus et al.
patent: 4877669 (1989-10-01), Endrenyi, Jr. et al.

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