Laser machined slider

Etching a substrate: processes – Gas phase etching of substrate – Application of energy to the gaseous etchant or to the...

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216 81, B23C 300

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active

055447759

ABSTRACT:
A method is provided for making a high definition, high aspect ratio amorphous carbon element, such as a slider, which carries one or more magnetic heads in a disk drive. A special gaseous environment is provided during laser etching which results in virtually no redeposition of the etched material. The result is a carbon element which has good edge definition for establishing desirable flying characteristics of a slider. In a preferred embodiment the laser etching, which is preferably implemented by an excimer laser, is performed in an gaseous environment of oxygen saturated with water vapor at a pressure above ambient. Significant improvements were also realized with nitrogen saturated with water vapor at a pressure above ambient and steam at ambient pressure. High aspect ratios were achieved, namely slope angles of 50.degree. to 60.degree..

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Ralchenko et al, "Laser Patterning of DLC (Diamond-like Carbon) films", Proc.-Electrochem. Soc. (1993), 93-17 (Proceedings of the Third International Symposium on Diamond Materials, 1993), 633-9 CODEN: PESODO; ISSN:0161-6374.
"Additional Technical Information About UDAC Substrate for Sputtered Magnetic Recording Media", Kobe Steel, Ltd., Kobe, Japan, Mar., 1990.
"Creation of An Air Bearing Surface by Excimer Laser Patterning of Ceramic", J. Brannon, W. Hing, D. Krajnovick and A. C. Tam, IBM Technical Disclosure Bulletin, vol. 34, No. 4B, Sep. 1991.
"Emission Spectra and Etching of Polymers and Graphite Irradiated by Excimer Lasers", G. Koren and J. T. C. Yeh, J. Appl. Phys., 56(7), Oct. 1, 1984, pp. 2120-2126.
"Laser-Induced Fluorescence Study of Laser Sputtering of Graphite", R. W. Dreyfus, R. Kelly and R. E. Walkup, Nuclear Instruments and Methods in Physics Research B23 (1987) 557-561.
"Disk With Patterned Overcoat and Flat Magnetic Underlayer", D. C. Cheng, M. C. Chuang, A. C. Tam, A. Ting and A. Wu, IBM Technical Disclosure Bulletin, vol. 32, No. 5B, Oct., 1988, p. 264.

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