Integrated circuit capacitor including tapered plug

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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Details

C257S296000, C257S298000, C257S300000, C257S301000, C257S303000, C257S306000

Reexamination Certificate

active

06249016

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to the field of semiconductor devices, and, more particularly, to a capacitor.
BACKGROUND OF THE INVENTION
Capacitors are used extensively in electronic devices for storing an electric charge. A capacitor includes two conductive plates or electrodes separated by an insulator. The capacitance, or amount of charge held by the capacitor per applied voltage, depends upon the area of the plates, the distance between them, and the dielectric value of the insulator. Capacitors may be formed within a semiconductor device, such as, for example, a dynamic random access memory (DRAM) or an embedded DRAM.
As semiconductor memory devices become more highly integrated, the area occupied by the capacitor of a DRAM storage cell is reduced, thus decreasing the capacitance of the capacitor due to a smaller electrode surface area. However, a relatively large capacitance is desired to prevent loss of stored information. Therefore, it is desirable to reduce the cell dimensions and yet obtain a high capacitance, which achieves both high cell integration and reliable operation.
One technique for increasing the capacitance while maintaining the high integration of the storage cells is directed toward the shape of the capacitor electrodes. In this technique, the polysilicon layer of the capacitor electrodes may have protrusions, fins, cavities, etc., to increase the surface area of the capacitor electrode, thereby increasing its capacitance while maintaining the small area occupied on the substrate surface.
Instead of forming the capacitor on the substrate surface, capacitors are also formed above the substrate, i.e., they are stacked above the substrate. The surface area of the substrate can then be used for forming transistors. U.S. Pat. No. 5,903,493 to Lee discloses a capacitor formed above a tungsten plug. The surface area of the capacitor is increased by etching a trench in the dielectric layer around the tungsten plug. The tungsten plug interfaces with an interconnection line, thus allowing different layers formed above the substrate to be connected.
The trench is patterned by conventional etching or other suitable techniques. The fundamental limit on how far the trench can be etched is determined by how well the tungsten plug is secured within the dielectric layer. Typically, the depth of the trench is limited to about one half the thickness of the dielectric layer. After the trench has been etched, a capacitor is formed above the tungsten plug. Unfortunately, if the trench is etched beyond one half the thickness of the dielectric, the tungsten plug is more likely to become loose and fall out. This physical separation between the tungsten plug and the underlying metal interconnection with interconnect line can cause open circuits to be formed resulting in complete failure of the device or circuit.
A known approach to secure the metal plug uses a metal plug with an anchor portion extending into the interconnect line. This approach uses an additional wet etch, reactive ion etch (RIE) or plasma etch to form an anchor hole in the interconnect line and below the dielectric layer.
SUMMARY OF THE INVENTION
In view of the foregoing background, it is therefore an object of the present invention to increase the capacitance of an integrated circuit capacitor without decreasing the reliability of the capacitor.
This and other advantages, features and objects in accordance with the present invention are provided by an integrated circuit capacitor including a first dielectric layer adjacent a substrate and having a trench therein, and a metal plug comprising an upper portion extending upwardly into the trench, and a lower portion disposed in the first dielectric layer and having a tapered width which increases in a direction toward the substrate. The tapered width of the metal plug secures or anchors the metal plug in the dielectric layer. The angle of taper may preferably be greater than about 2° and more preferably greater than about 5°. The metal plug may be formed of tungsten. Furthermore, a second dielectric layer is adjacent the metal plug with an upper electrode thereon. Preferably, a lower electrode is between the metal plug and the second dielectric layer.
The upper portion may also have a tapered width which increases in the direction toward the substrate. Also, the trench depth is preferably greater than about half a thickness of the first dielectric layer, e.g. greater than about 250 angstroms. The capacitor preferably includes an interconnection line extending below the first dielectric layer and connected to the metal plug. Additionally, the upper portion of the metal plug preferably has an upper most surface substantially co-planar with an adjacent uppermost surface of the first dielectric layer, and the upper portion preferably extends upwardly in a medial portion of the trench.


REFERENCES:
patent: 5668041 (1997-09-01), Okudaira et al.
patent: 5691219 (1997-11-01), Kawakubo et al.
patent: 5698878 (1997-12-01), Miyashita et al.
patent: 5728596 (1998-03-01), Prall
patent: 5801079 (1998-09-01), Takaishi
patent: 5903493 (1999-05-01), Lee
patent: 5990507 (1999-11-01), Mochizuki et al.
patent: 6051859 (2000-04-01), Hosotani et al.
patent: 405251658 (1993-09-01), None
patent: 405308131 (1993-09-01), None

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