In-situ process layer using silicon-rich-oxide for etch...

Semiconductor device manufacturing: process – Formation of electrically isolated lateral semiconductive... – Total dielectric isolation

Reexamination Certificate

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C438S219000, C438S295000, C438S597000, C438S788000, C257SE21545, C257SE21546, C257SE21550, C257SE21553, C257SE21585

Reexamination Certificate

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07951683

ABSTRACT:
In-situ semiconductor process that can fill high aspect ratio (typically at least 6:1, for example 7:1 or higher), narrow width (typically sub 0.13 micron, for example 0.1 micron or less) gaps with significantly reduced incidence of voids or weak spots is provided. This deposition part of the process may involve the use of any suitable high density plasma chemical vapor deposition (HDP CVD) chemistry. Prior to etch back, the feature gap is plugged with an etch selectivity layer. The etch back part of the process involves multiple steps including a sputter etch to reduce the top hat formations followed by a reactive plasma etch to open the gap. This method improves gapfill, reduces the use of high cost fluorine-based etching and produces interim gaps with better sidewall profiles and aspect ratios.

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