High power x-ray welding of metal-matrix composites

Electric heating – Metal heating – By arc

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378 1, B23K 2800

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active

059946601

ABSTRACT:
A method for joining metal-matrix composites (MMCs) by using high power x-rays as a volumetric heat source is provided. The method involves directing an x-ray to the weld line between two adjacent MMCs materials to create an irradiated region or melt zone. The x-rays have a power density greater than about 10.sup.4 watts/cm.sup.2 and provide the volumetric heat required to join the MMC materials. Importantly, the reinforcing material of the metal-matrix composites remains uniformly distributed in the melt zone, and the strength of the MMCs are not diminished. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys. In an alternate embodiment, high power x-rays are used to provide the volumetric heat required to weld metal elements, including metal elements comprised of metal alloys.

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R. Rosenberg, W. Farrell, Q. Ma, D. Mancini, A. Khounsary, and A. Sheng, E. Crozier, G. Soerensen, R. Gordon, D. Jiang, "Prospects for Using High Power X-Rays as a Volumetric Heat Source," Proceedings of SPIE, Annual Meeting, San Diego, California, Jul. 27, 1997 to Aug. 1, 1997.
R. Rosenberg, Q. Ma, W. Farrell, M. Keefe, and D. Mancini, "X-Ray Welding of Metal-matrix Composites," Rev. Sci. Instrum. 68 (6) p. 2550, Jun. 1997.
E. Crozier, G. Soerensen, T. Tiedge, and T. Troczynski, Thermal Studies of Ceramics, 1994 Activity Report, Stanford Synchrotron Radiation Laboratroy.

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