Fully salicided (FUSA) MOSFET structure

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S413000, C257SE29161

Reexamination Certificate

active

11071768

ABSTRACT:
A method is described to form a MOSFET with a fully silicided gate electrode and fully silicided, raised S/D elements that are nearly coplanar to allow a wider process margin when forming contacts to silicided regions. An insulator block layer is formed over STI regions and a conformal silicidation stop layer such as Ti/TiN is disposed on the insulator block layer and active region. A polysilicon layer is deposited on the silicidation stop layer and is planarized by a CMP process to form raised S/D elements. An oxide hardmask on the gate electrode is removed to produce a slight recess between the spacers. A silicidation process yields a gate electrode and raised S/D elements comprised of NiSi. Optionally, a recess is formed in the substrate between an insulator block mask and spacer and a Schottky barrier is used instead of a silicidation stop layer to form a Schottky Barrier MOSFET.

REFERENCES:
patent: 5960270 (1999-09-01), Misra et al.
patent: 6204103 (2001-03-01), Bai et al.
patent: 6284609 (2001-09-01), Ang et al.
patent: 6929992 (2005-08-01), Djomehri et al.
patent: 2003/0025163 (2003-02-01), Kwon
patent: 2004/0094804 (2004-05-01), Amos et al.
“Issues in NiSi-gated FOSOI device integretion”, by J. Kedzierski et al. 2003 IEEE.

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