Fruit and vegetable processing method

Food or edible material: processes – compositions – and products – Products per se – or processes of preparing or treating... – Plant material is basic ingredient other than extract,...

Reexamination Certificate

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C426S306000, C426S660000

Reexamination Certificate

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06569487

ABSTRACT:

TECHNICAL FIELD
The invention relates to the food industry sector. It relates more precisely to a novel method allowing the processing of plant products and in particular of fruits, vegetables, mushrooms and aromatic herbs, enabling preservation of these plant products without any chemical, natural or artificial additive. The fruits and vegetables obtained by this method, and the purees produced from these fruits, or the liquid extracts obtained during the method have multiple uses, in particular in relation to chocolate.
In the remainder of the description, the method is essentially described in its application to the processing of fruit, but it may be transposed for numerous other types of plant products.
PRIOR ART
As is known, fruits are frequently used in numerous food preparations, in particular in confectionery, in which they are often combined with chocolate.
More precisely, to manufacture fresh fruit coated with chocolate, it is essential to incorporate a fraction of crème fraîche or of another fatty substance into the chocolate, so that the mixture adheres to the fruit. It is quite obvious that the use of a fatty substance involves very demanding preservation conditions.
Moreover, to obtain good adhesion of the chocolate to the fruit, it is also possible to coat it with a layer of sugar and/or starch to which the chocolate adheres. Unfortunately, this method modifies the taste of the confectionery by making it more sweet, and requires an additional operation which will extend the manufacturing time.
At present, the only technique known for causing chocolate to adhere to a fruit consists in using fruits previously impregnated with alcohol, which substantially limits the range of products which can be produced. At present, “direct” adhesion of chocolate to a fruit can only be achieved after having impregnated the fruit with alcohol. Only Morello cherries, raspberries and a few other fruits are currently processed in this way.
The first problem which the invention therefore proposes to solve is that of the possibility of combining fresh fruit or pieces of fruit with chocolate, without adding any additive or intermediate agent.
Moreover, if it is desired to incorporate a fraction of fruit purée to chocolate in order to produce a spread, it is necessary to add to the mixture a fraction of crème fraîche or of a fatty substance, which has the abovementioned disadvantages.
Furthermore, the quantity of fruit purée which can be incorporated will be limited by concerns about preservation over time. Indeed, in the absence of preservative, it is impossible to obtain fruit purée/chocolate mixtures containing more than 10% of fruit, without the risk of molds appearing.
The second problem which the invention therefore proposes to solve is the possibility of increasing this proportion of fruit purée which can be incorporated into chocolate.
In general, the incorporation of whole fruits or of fruit purée into milk foods is of great interest (manufacture of fruit yogurt for example). However, for preservation considerations, it is necessary that the fruits used on the production line for these products are treated beforehand. This may be carried out by chemical treatment or preservation methods, or even a combination of both.
By way of example, and as described in patent EP 327 543, fruits can be subjected to different stages of a process intended to ensure their good preservation. More precisely, as described in the abovementioned document, the fruits are mixed with granulated sugar so as to increase the sugar content of the fruits while heating.
Such a heating is particularly damaging since it tends to degrade and soften the fruit, and therefore to reduce its capacity to absorb sugar. Moreover, the vigorous mixing, mentioned above, which unavoidably causes the crushing of the fruits, reinforces their inability to absorb an additional quantity of sugar. This method therefore requires the addition of specific chemical products such as citrates or other acidifying agents, intended to enable the preservation of the products.
Another problem which the invention therefore seeks to solve is to enable a practically perfect preservation of the fruits, without adding any chemical, natural or artificial additive, in order to allow the incorporation of the fruits into numerous food preparations.
In the document U.S. Pat. No. 4,713,252, there is described a method for processing bilberries in order to produce a purée having enhanced taste qualities. According to this method, the bilberries are immersed in a vessel containing granulated sugar. The bilberries are kept inside this vessel for several hours, while undergoing heating. An osmotic phenomenon occurs between the bilberries and the sugar in which they are placed. The heating undergone by the fruits causes the abovementioned disadvantages, namely softening of the fruit, and therefore a reduction in its capacity to absorb sugar.
The invention therefore proposes to provide a novel method for processing fruits which allows optimum preservation thereof without the use of any chemical, natural or artificial product, the fruits thus obtained being easily incorporated into many food preparations, and in particular some which include chocolate.
DISCLOSURE OF THE INVENTION
The invention therefore relates to a method for processing plant products comprising an aqueous fraction, in particular for the production of foods based on such plant products.
This process is characterized in that it consists:
in placing plant products and granulated sugar in a chamber, the weight of sugar representing at least 20% of the weight of plant products;
in allowing the sugar to flow by gravity inside the chamber around the plant products, while maintaining the chamber at a temperature of less than or equal to room temperature;
recirculating the sugar which has flowed to the bottom of the chamber, so as to ensure that it is constantly circulated around the plant products and that the sugar is absorbed by the plant products, and that part of the aqueous fraction of the plant products is exuded.
In other words, the invention consists in bringing the plant products into contact with solid sugar, such that a large portion of the water contained in these plant products comes out therefrom, and is present in the solid sugar, and that, conversely, part of the granulated sugar penetrates into the plant product.
The expression sugar is understood to mean granulated sugar such as sucrose, but also fructose, dextrose, or any other type of solid sugar. The expression plant products is understood to mean fruits, vegetables, as well as mushrooms, and aromatic herbs, flowers, flowering tops and more generally the plant products used as food in a broad sense.
Thus, using the method in accordance with the invention, the amount of plant product product dry extract is very substantially increased. The contact is maintained until there is complete absorption of the sugar, that is to say up to the moment the plant material is saturated with sugar and no longer absorbs it.
Such a method therefore makes it possible to obtain a liquid fraction consisting of sugar dissolved in the juice of the plant product corresponding to the aqueous fraction extracted from the plant product, and in which the treated plant products are immersed.
It is therefore possible, depending on the desired applications, to extend the method by separating the liquid fraction and the treated plant product, or by grinding the treated plant product alone or with part of the liquid fraction.
Surprisingly, it has been observed that by carrying out the operation in accordance with the invention, the amount of fructose and glucose present inside the fruit (or more generally the plant products) is much higher than that measured in natural fruits, whereas the added sugar is sucrose. Thus, the method in accordance with the invention appears to result in a chemical conversion of the sugar used.
In a particularly surprising manner, it is observed that the fruits treated, when they are separated from the liquid fraction, exhibit an e

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