Free standing diamond sheet and method and apparatus for making

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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156DIG68, 423446, 427 59D, 501 86, C30B 2506

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active

052640710

ABSTRACT:
The bond strength between a diamond and the substrate onto which it is deposited by the chemical vaporization method is decreased to the point where the diamond can be removed from the substrate as a free standing monolithic sheet. The bond strength can be decreased by polishing the substrate, removing corners from the substrate, slow cooling of the substrate after deposition, an intermediate temperature delay in cooling or the application or formation of an intermediate layer between the diamond and the substrate. The free standing sheet of diamond can be used as a laser lens, metallized to form a mirror, or silver soldered to tungsten carbide to form a cutting tool.

REFERENCES:
patent: 3895313 (1975-07-01), Seitz
patent: 4332751 (1982-06-01), Brassell et al.
patent: 4604292 (1986-08-01), Evans et al.
patent: 4816286 (1989-03-01), Hirose
patent: 4859493 (1989-08-01), Lemelson
patent: 4919974 (1990-04-01), McCune et al.
Diamond-Ceramic Coating of the Future; Karl E. Spear; Journal Am Ceram Soc 72[2]171-91 (1989).
Chemical & Engineering News, May 15, 1989, pp. 24-39.
Xiang Xi Bi et al., Proceedings of SPIE, vol. 1146, 1989, London, GB, pp. 192-200.

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