Formaldehyde-free nonwoven binder composition

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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428290, 524813, B32B 2704, D04H 300

Patent

active

050305077

ABSTRACT:
Emulsion binders which do not generate formaldehyde during cure are prepared for use in nonwoven products by using a emulsion copolymer comprising by weight about 100 parts C.sub.1 -C.sub.8 alkyl acrylate or C.sub.1 -C.sub.8 alkyl acrylates in combination with styrene, acrylonitrile, vinyl acetate and combinations thereof, about 1 to 20 parts hydroxyalkyl acrylate or methacrylate, about 2 to 20 parts meta or para isopropenyl-.alpha.,.alpha.-dimenthyl benyl isocyanate and optionally 0.1 to 5 parts of a multifunctional monomer. The binders are useful in the formation of heat resistant flexible products for use in roofing, flooring and filtering materials, as well as for facings and other applications in general purpose nonwoven products.

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