FinFET formation with a thermal oxide spacer hard mask...

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – Insulated gate formation

Reexamination Certificate

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C216S002000, C216S046000, C257SE21038, C257SE21235, C257SE21626, C257SE21640, C257SE21218, C257SE23133, C257SE29131, C257SE29152, C438S184000, C438S230000, C438S265000, C438S303000, C438S595000, C438S596000, C438S698000, C438S712000

Reexamination Certificate

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07947589

ABSTRACT:
A semiconductor process and apparatus provide a FinFET device by forming a second single crystal semiconductor layer (19) that is isolated from an underlying first single crystal semiconductor layer (17) by a buried insulator layer (18); patterning and etching the second single crystal semiconductor layer (19) to form a single crystal mandrel (42) having vertical sidewalls; thermally oxidizing the vertical sidewalls of the single crystal mandrel to grow oxide spacers (52) having a substantially uniform thickness; selectively removing any remaining portion of the single crystal mandrel (42) while substantially retaining the oxide spacers (52); and selectively etching the first single crystal semiconductor layer (17) using the oxide spacers (52) to form one or more FinFET channel regions (92).

REFERENCES:
patent: 7112832 (2006-09-01), Orlowski et al.
patent: 7265059 (2007-09-01), Rao et al.
patent: 2007/0181947 (2007-08-01), Chan et al.
Chan et al. (“Three-Dimensional Stacked-Fin-CMOS Integrated Circuit Using Double Layer SOI Material”, 7th International Conference on Solid-state and Integrated Circuits, pp. 81-85, 2004).
Y.K. Choi et al., Spacer FinFET: Nano-Scale CMOS Technology for the Terabit Era, IEEE Electron Device Letters, vol. 23, Issue: 1, Publication Date: Jan. 2002, pp. 25-27.
S.H. Tang et al., FinFET—A Quasi-Planar Double-Gate MOSFET, IEEE Solid-State Circuits Conference, Digest of Technical Papers, Feb. 5, 2001-Feb. 7, 2001, pp. 118-119, 437.

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