Field effect transistor formed in SOI technology with...

Semiconductor device manufacturing: process – Making field effect device having pair of active regions... – On insulating substrate or layer

Reexamination Certificate

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Details

C438S151000, C438S163000, C438S164000, C257S347000, C257S353000

Reexamination Certificate

active

06365445

ABSTRACT:

TECHNICAL FIELD
The present invention relates generally to fabrication of field effect transistors having scaled-down dimensions, and more particularly, to fabrication of a field effect transistor using a semiconductor material having multiple thicknesses in SOI (semiconductor on insulator) technology, for minimizing short-channel effects in the field effect transistor and for minimizing series resistance at the drain and source.
BACKGROUND OF THE INVENTION
Referring to
FIG. 1
, a common component of a monolithic IC is a MOSFET (Metal Oxide Semiconductor Field Effect Transistor)
100
which is fabricated within a semiconductor substrate
102
. The scaled down MOSFET
100
having submicron or nanometer dimensions includes a drain extension junction
104
and a source extension junction
106
formed within an active device area
126
of the semiconductor substrate
102
. The drain extension junction
104
and the source extension junction
106
are shallow junctions to minimize short-channel effects in the MOSFET
100
having submicron or nanometer dimensions, as known to one of ordinary skill in the art of integrated circuit fabrication.
The MOSFET
100
further includes a drain contact junction
108
with a drain silicide
110
for providing contact to the drain of the MOSFET
100
and includes a source contact junction
112
with a source silicide
114
for providing contact to the source of the MOSFET
100
. The drain contact junction
108
and the source contact junction
112
are fabricated as deeper junctions such that a relatively large size of the drain silicide
110
and the source silicide
114
respectively may be fabricated therein to provide low resistance contact to the drain and the source respectively of the MOSFET
100
.
The MOSFET
100
further includes a gate dielectric
116
and a gate electrode
118
which may be comprised of polysilicon. A gate silicide
120
is formed on the polysilicon gate electrode
118
for providing contact to the gate of the MOSFET
100
. The MOSFET
100
is electrically isolated from other integrated circuit devices within the semiconductor substrate
102
by shallow trench isolation structures
121
. The shallow trench isolation structures
121
define the active device area
126
, within the semiconductor substrate
102
, where a MOSFET is fabricated therein.
The MOSFET
100
also includes a spacer
122
disposed on the sidewalls of the gate electrode
118
and the gate dielectric
116
. When the spacer
122
is comprised of silicon nitride (Si
3
N
4
), then a spacer liner oxide
124
is deposited as a buffer layer between the spacer
122
and the sidewalls of the gate electrode
118
and the gate dielectric
116
.
A long-recognized important objective in the constant advancement of monolithic IC (Integrated Circuit) technology is the scaling-down of IC dimensions. Such scaling-down of IC dimensions reduces area capacitance and is critical to obtaining higher speed performance of integrated circuits. Moreover, reducing the area of an IC die leads to higher yield in IC fabrication. Such advantages are a driving force to constantly scale down IC dimensions.
As the dimensions of the MOSFET
100
are scaled down further, the junction capacitances formed by the drain and source extension junctions
104
and
106
and by the drain and source contact junctions
108
and
112
may limit the speed performance of the MOSFET
100
. Thus, referring to
FIG. 2
, a MOSFET
150
is formed with SOI (semiconductor on insulator) technology. In that case, a layer of buried insulating material
152
is formed on the semiconductor substrate
102
, and a layer of semiconductor material
154
is formed on the layer of buried insulating material
152
. A drain region
156
and a source region
158
of the MOSFET
150
are formed in the layer of semiconductor material
154
. Elements such as the gate dielectric
116
and the gate electrode
118
having the same reference number in
FIGS. 1 and 2
refer to elements having similar structure and function. Processes for formation of such elements
116
,
118
,
152
,
154
,
156
, and
158
of the MOSFET
150
are known to one of ordinary skill in the art of integrated circuit fabrication.
In
FIG. 2
, the drain region
156
and the source region
158
are formed to extend down to contact the layer of buried insulating material
152
. Thus, because the drain region
156
, the source region
158
, and a channel region
160
of the MOSFET
150
do not form a junction with the semiconductor substrate
102
, junction capacitance is minimized for the MOSFET
150
to enhance the speed performance of the MOSFET
150
formed with SOI (semiconductor on insulator) technology, as known to one of ordinary skill in the art of integrated circuit fabrication.
The layer of semiconductor material
154
on the buried insulating material
152
is formed to be relatively thin (having a thickness of about 50 angstroms to about 500 angstroms for example) such that the channel region
160
between the drain and source regions
156
and
158
is filly depleted during operation of the MOSFET
150
. Operation of the MOSFET
150
formed in SOI (semiconductor on insulator) technology with the fully depleted channel region
160
to minimize undesired short channel effects is known to one of ordinary skill in the art of integrated circuit fabrication.
However, because the layer of semiconductor material
154
is formed to be relatively thin for the fully depleted channel region
160
of the MOSFET
150
, the drain and source silicides formed with the drain and source regions
156
and
158
are confined to be relatively thin. Relatively thin drain and source silicides disadvantageously result in higher parasitic resistance at the drain and source of the MOSFET
150
to degrade the speed performance of the MOSFET
150
. Nevertheless, a relatively thin layer of semiconductor material
154
is used for the fully depleted channel region
160
to minimize undesired short channel effects of the MOSFET
150
.
Thus, a mechanism is desired for using a relatively thin semiconductor material to form the drain and source regions and the channel region of the field effect transistor to minimize undesired short channel effects while forming drain and source silicides with a thicker semiconductor material to minimize parasitic resistance at the drain and source.
SUMMARY OF THE INVENTION
Accordingly, in a general aspect of the present invention, a field effect transistor is fabricated by forming a semiconductor material having portions with multiple thicknesses in SOI (semiconductor on insulator) technology, to form drain and source extension junctions on a thinner portion of the semiconductor material and to form drain and source silicides on a thicker portion of the semiconductor material.
In one embodiment of the present invention, in a method for fabricating a field effect transistor on a buried insulating material in SOI (semiconductor on insulator) technology, a layer of dielectric material is deposited on the buried insulating material. The layer of dielectric material is patterned to form a dielectric island having a top surface and having a height of a thickness of the layer of dielectric material. An opening is etched through the buried insulating material at a location away from the dielectric island. An amorphous semiconductor material is deposited to fill the opening through the buried insulating material and to surround the dielectric island. The amorphous semiconductor material is polished until the top surface of the dielectric island is exposed and such that the amorphous semiconductor material surrounds the dielectric island.
A layer of the amorphous semiconductor material is deposited on top of the dielectric island and on top of the amorphous semiconductor material surrounding the dielectric island. The amorphous semiconductor material surrounding the dielectric island and the layer of the amorphous semiconductor material are recrystallized to form a substantially single crystal structure of semiconductor material. The semiconducto

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