Fiber blending system

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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191455, 19305, 156 624, 156543, 264112, 264116, 264122, 264126, 425 811, 425 821, 425 831, B32B 3106, B32B 3126

Patent

active

053166019

ABSTRACT:
A fiber blending system includes an apparatus and method of forming a mat of cellulosic fibers and synthetic fibers, as well as a mat thereby formed. The method includes the steps of fiberizing cellulosic material into cellulosic fibers in a fiberizer, volumetrically metering a metered amount of synthetic fibers, and injecting the metered amount of synthetic fibers into the cellulosic fibers. The cellulosic fibers are blended with the metered amount of synthetic fibers in a blending chamber to form a fiber blend. The fiber blend is dispersed through a fiber disperser having apertures of a preselected size and shape to provide a dispersed fiber blend. A third type of fiber may also be mixed with the dispersed fiber blend. The dispersed fiber blend is collected as a mat on a fiber collector to provide a mat of blended cellulosic and synthetic fibers. The mat may be thermobonded by a thermobonder and sandwiched between a facing sheet and a backing sheet. By varying the aperture preselection, as well as the size and type of fibers, a bonded mat having desired mat characteristics is formed.

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