Fabrication methods for micromechanical elements

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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1566591, 156662, 156656, B44C 122, C03C 1500, C03C 2506, H01L 21306

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051493977

ABSTRACT:
A process in which concave surfaces to form undercut edges can be made and the application of such process to making micromechanical devices. Concave surfaces forming undercut edges are made in a wall of a stationary structure extending from a planar surface by growing a convex bumper into the wall. The bumper forms a convexo-concave relationship with the wall. The bumper is then removed from the wall in such a manner as to preserve the concave, undercut surface of the wall. The stationary structure and the planar surface is then further processed by coating with a sacrificial layer, and a structural layer. The structural layer is patterned into a movable structure that is held onto the stationary structure by the curved, undercut edge such as the slot in a slider. Final processing includes removing the sacrificial layer to free the movable structure from the stationary structure.

REFERENCES:
patent: 4740410 (1988-04-01), Muller et al.
patent: 4997521 (1991-03-01), Howe et al.
patent: 5043043 (1991-08-01), Howe et al.

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