ESD protection networks with NMOS-bound or PMOS-bound diode...

Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode

Reexamination Certificate

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C257S368000, C257S401000, C257S409000

Reexamination Certificate

active

06576958

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention generally relates to a novel diode structure for ESD protection and its application circuits. More specifically, the present invention relates a novel diode structure having a circular gate to isolate the p-n junction of the novel diode from STI regions.
2. Description of the Related Art
With scaled-down device dimensions, shallower junction depth, thinner gate oxide, LDD (light-doped drain) structure, and salicide process in advanced deep-submicron CMOS technologies, CMOS IC products have become more susceptible to ESD (electrostatic discharge)-caused damage. Therefore, the ESD protection circuit has been built on the chip to protect devices and circuits against ESD damage.
The traditional ESD protection circuit to protect an input (or output) pad is often formed by the diodes, as shown in
FIG. 1
a
and
FIG. 1
b
. A primary ESD protection circuit is formed by diodes Dp
1
and Dn
1
. In
FIG. 1
a
, the Dn
1
diode is connected from the pad
10
to VSS, and the Dp
1
is connected from the pad
10
to VDD. To provide a more effective clamp on the ESD overstress voltage, the additional diodes (Dp
2
and Dn
2
), forming a secondary ESD protection circuit, are added in
FIG. 1
b.
There are four different ESD-stress conditions on a pad with respect to the VDD or VSS pads. These four ESD stresses are:
(1) PS mode: When a positive ESD exerts stress on the pad with the VSS relatively grounded (the VDD is floating during such an ESD stress condition), the p-n junction of Dn
1
diode is broken down by the overstress voltage on the pad to bypass the ESD current from pad
10
to VSS.
(2) NS mode: When a negative ESD exerts stress on the pad with the VSS relatively grounded (the VDD is floating during such an ESD stress condition), the p-n junction of Dn
1
diode is forward biased by the overstress voltage on the pad to bypass the ESD current from VSS to pad
10
.
(3) ND mode: When a negative ESD exerts stress on the pad with the VDD relatively grounded (the VSS is floating during such an ESD stress condition), the p-n junction of Dp
1
diode is broken down by the overstress voltage on the pad
10
to bypass the ESD current from VDD to pad.
(4) PD mode: When a positive ESD exerts stress on the pad
10
with the VSS relatively grounded (the VDD is floating during such an ESD stress condition), the p-n junction of Dn
1
diode is forward biased by the overstress voltage on the pad
10
to bypass the ESD current from pad
10
to VDD.
The power generated by the ESD on the diode can be calculated as: Power=I
ESD
×V
op
, Where the I
ESD
is the ESD current passing through the diode and the V
op
is the operating point of the diode under the ESD stress. When the diode is in the reverse-biased condition, it typically has a breakdown voltage higher than 10V. But, when the diode is forward biased to conduct current, the forward biased voltage may be as small as 1V. Because the diode in the PS-mode or ND-mode ESD stresses is reverse biased, the ESD pulse generates a much higher temperature on the diode junction to burn out the diode. The diode in the breakdown condition has a much lower ESD robustness, as compared to the forward-biased condition. Therefore, the design challenge, including the layout and device structure, is how to sustain a higher ESD stress in the reverse-biased condition.
A conventional structure for the P-type diodes, Dp
1
and Dp
2
, being realized in the CMOS process with the STI isolation is shown in
FIG. 2
, wherein a p+ diffusion
16
(as the anode) is placed in an N-well
20
to form the p-n junction of the diode. The cathode of such a P-type diode is connected out by the N+ diffusion
26
in the N-well
20
. In a 0.25 m CMOS process, the p+ or N+ diffusion has a junction depth of 0.2 m. Between the p+ and N+ diffusion, there is the shallow-trench-isolation (STI) field oxide
14
to isolate these two diffusions. On the contrary, the N-type diode, Dn
1
or Dn
2
, realized in the CMOS process with the STI isolation is shown in
FIG. 3
, where a N+ diffusion
18
(as the cathode) is placed in a P-well
24
or P-substrate
40
to form the p-n junction of the diode. The anode of such N-type diode is connected out by the p+ diffusion
28
in the P-well (or substrate)
24
. Between the p+ diffusion
28
and the N+ diffusion
18
, there is the STI field-oxide
14
to isolate these two diffusions.
When such P-type or N-type diodes are stressed by the ESD voltage in the reverse-biased conditions, the diffusion boundary to the STI is easily damaged by the ESD and causes a very low ESD robustness. As Voldman had illustrated in the paper “Semiconductor process and structure optimization of shallow trench isolation-defined and polysilicon-N-bound source/drain diodes for ESD networks” of Proc. Of EOS/ESD Symp., 1998, pp. 151-160. The weakest point on the STI-boundary diode structure over the ESD stress is shown in
FIG. 4
, where the STI field-oxide region near the p+ diffusion
16
has a pulldown structure
25
. When the p-n junction is reversely biased during ESD stress, the breakdown point is located at the boundary
23
between the p+ diffusion
16
and STI region
14
. Due to the limited area of the boundary for heat dissipation, this pulldown structure
25
on the STI boundary causes the p+ diffusion
16
having a lower ESD robustness on its diffusion edge. If the CMOS process has the salicide
11
, the salicide
11
covered on the p+ diffusion
11
causes a bend down corner
21
at the boundary between the d+ diffusion
16
and the STI region. This bend down corner
21
causes the diode to be more easily damaged by ESD from a large amount of current flowing toward the region
23
. Thus, when the advanced CMOS process has the STI or salicide, the ESD protection circuit often has very low ESD robustness, even if the diodes have been drawn with a larger silicon area.
To overcome the weak ESD damage on the STI-boundary p-n junction, Veldman further proposes a modified P-type diode structure as shown in FIG.
5
. As compared to
FIG. 2
, the poly gates replace the STI regions between the p+ diffusion
16
and the n+ diffusion
26
. To form the N+ diffusion
26
and the p+ diffusion
16
, the poly gates are therefore doped by both N+ and p+ implantation, as shown in FIG.
5
. The poly gate close to the n+ diffusion
26
is doped with N+ implantation (as numerical
19
), whereas the poly gate close to the p+ diffusion
16
is doped with p+ implantation (as numerical
17
). By a similar method, the N-type diode structure can be realized as shown in FIG.
6
. The poly gates block the formation of the STI regions between the p+ and n+ diffusion regions in FIG.
5
and
FIG. 6
during the CMOS fabrication process flow. Therefore, there is no STI boundary on the p+ (N+) diffusion edge of the P-type (N-type) diode in
FIG. 5
(FIG.
6
). Without the STI boundary close to the diffusion edge of the p-n junction of the diodes, the pulldown and bend-down corners in
FIG. 4
are removed from the modified diode structure. Therefore, such diodes in FIG.
5
and
FIG. 6
can sustain much higher ESD stress, as compared to the traditional diodes structure in FIG.
2
and FIG.
3
.
SUMMARY OF THE INVENTION
Therefore, an object of the present invention is to provide a diode structure that doesn't suffer from the formation of the STI regions.
Another object of the present invention is to provide a circuit structure for speeding up the turn-on speed of the proposed diode.
The present invention achieves the above-indicated objects by providing a diode for ESD protection. The diode comprises a first semiconductor layer of a first conductivity type and a MOS transistor of a second conductivity type. The first semiconductor layer is used as a first electrode. The MOS transistor is formed on the first semiconductor layer and has a circular gate, a first source/drain diffusion

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