Active solid-state devices (e.g. – transistors – solid-state diode – Field effect device – Having insulated electrode
Reexamination Certificate
2002-07-09
2003-09-23
Pham, Long (Department: 2814)
Active solid-state devices (e.g., transistors, solid-state diode
Field effect device
Having insulated electrode
C257S321000
Reexamination Certificate
active
06624467
ABSTRACT:
BACKGROUND OF THE INVENTION
The present invention relates generally to electrically erasable/programmable read only memory (EEPROM) cells. More particularly, the invention relates to modifications to active area masks to avoid tunnel dielectric window size variations and reduce cell area.
Conventional nonvolatile memory cells include EPROM, Flash and EEPROM cells. EPROM cells are electrically programmed by moving electrons onto the cell's floating gate via hot electron injection, and optically erased (removing electrons from the floating gate) by exposure of the cell to UV radiation. EEPROM cells are both electrically programmed and electrically erased by moving electrons on and off the cell's floating gate via Fowler-Nordheim tunneling. Flash cells have elements of both EPROMs and EEPROMs: they, are electrically programmed by hot electron injection and electrically erased by Fowler-Nordheim tunneling. Each of these memory cells have particular applications for which they are best suited.
EEPROM cells have the advantages that they need not be exposed to UV radiation for erasure, and they do not require the cell circuitry necessary for generating fields sufficient for hot electron injection. Therefore, EEPROMs are preferred in applications where these requirements would make it impractical or impossible to use an EPROM or FLASH cell.
FIG. 1
 shows a perspective view of a typical EEPROM cell. The cell 
30
 is a single polysilicon EEPROM cell. As such, it does not have a polysilicon control gate, but instead has a heavily doped diffusion region in the cell's substrate which is capacitively coupled to its floating gate. The cell 
30
 includes a single polysilicon floating gate structure 
32
 which performs three functions. At a first end, a tunnel extension 
34
 of floating gate 
32
 acts as an electrode in the two terminal device used for tunneling electrons from a heavily doped N
+
 implant 
35
 (also referred to as a programming Memory Diffusion or MD) through a tunnel oxide 
36
 (often about 80 Å thick) onto floating gate structure 
32
. At the other end of this floating gate, a wide area plate 
38
 is employed as one electrode of a capacitor enabling the floating gate 
32
 to be raised to a high voltage (e.g., about 6 to 11 volts) by capacitively coupling a programming voltage (e.g., about 9 to 13 volts) from a second electrode 
40
 (heavily doped N+silicon, referred to herein as a control gate memory diffusion) through an oxide 
42
 (often about 180 Å thick). Between these two ends is a section of polysilicon that forms the gate 
44
 of a read transistor (N
2
).
The read transistor (N
2
) is connected in series with a word line transistor. (N
1
) having a gate 
46
 forming part of a word line (also referred to as a row line) 
31
 . The read and word line transistors separate a sense amp negative (−) input 
48
 (a source line) from a sense amp positive (+) input 
50
 (a drain line). Charging the floating gate 
32
 by tunneling electrons onto it (through tunnel oxide 
36
) raises the threshold voltage of the read transistor (EEPROM cell 
30
 is programmed). This shuts off the channel between the sense amp inputs, even when the adjacent word line transistor is turned on. Tunneling electrons off the floating gate 
32
 reduces the read transistor threshold voltage to negative values, effectively turning this device on (EEPROM cell 
30
 is erased). The word line transistor in series then controls the signal path between the two sense amp inputs 
48
 and 
50
.
The EEPROM cell is programmed or erased by charging or discharging, respectively, the floating gate 
32
. In order to tunnel electrons onto floating gate 
32
, a high voltage must be applied to the control gate memory diffusion 
40
. At the same time, the write column 
56
 is grounded and the write column transistor (N
3
) is turned on by, for example, selecting the row line 
31
 with, for example, 5 volts. The sense amp (−) input 
48
 can be biased from about 5 volts to a high voltage to assist tunneling electrons onto the floating gate 
32
. The voltage on the control gate memory diffusion 
40
 is capacitively coupled to the floating gate 
32
 as is the sense amp (−) input 48 voltage. The resulting positive voltage on floating gate 
32
 is sufficient to cause tunneling onto floating gate 
32
 through the tunnel oxide 
36
 where it intersects the floating gate (the tunnel oxide window 
36
a 
(shaded)), thereby programming the EEPROM cell 
30
.
In order to tunnel electrons off floating gate 
32
, a high voltage must be applied to memory diffusion 
35
 while ground is applied to the second heavily doped N+ implant (control gate memory diffusion) 
40
 which underlies and is capacitively coupled to the wide area plate 
38
. During this process, ground is also applied to sense amp (−) input 
48
. The application of high voltage to memory diffusion 
35
 is accomplished through a write column 
56
 and a write column select transistor (N
3
) including (i) a diffusion region 
54
 conductively connected to write column 
56
 for data input, (ii) a source/drain diffusion 
58
 electrically connected to memory diffusion 
35
, and (iii) a gate electrode 
60
, which is part of row line 
31
. When a sufficient potential is applied to the gate 
60
 of the write column select transistor through row line 
31
 while a write signal is applied through write column 
56
, electrons can tunnel off of the floating gate 
32
 to erase the EEPROM cell.
A further description of a typical EEPROM cell and its functional elements is available the publication “EPM7032 Process, Assembly, and Reliability Information Package” available from Altera Corporation of San Jose, Calif. That document is incorporated herein by reference for all purposes.
In EEPROM cells, it is very important to have a tunnel dielectric (TD) window (defined here as the cross-section of the overlapping TD and active layers) that is free of any undue window size variations that effect the cell performance. It is thus important to minimize variations in size of the TD window that may occur naturally due to processing variations. 
FIG. 2
 shows conventional masks for the active area and tunnel dielectric which intersect to form the tunnel windows 
202
 and 
212
 for two adjacent EEPROM cells 
200
 and 
210
, respectively, of an EEPROM array on a semiconductor die 
220
. Referring to EEPROM cell 
200
 as an example, the active area mask 
204
 is narrowed in the region of the tunnel dielectric mask 
206
 in order to provide the smallest tunnel window area possible, and allow for the smallest possible control gate area (not shown), thereby reducing the EEPROM cell's overall size.
In this figure, dimension “A” is the cell height which needs to be minimized in order to achieve the smallest possible die area. Dimension “B” is the inter-cell distance which typically must be greater than some minimum value to avoid active-to-active area current leakage between adjacent cells. The extent to which the active area mask extends beyond its overlap with the TD layer mask is labeled as dimension “C”. The width of the tunnel dielectric is labeled as dimension “W” of the tunnel dielectric mask 
206
. The width of the active area mask 
204
 is labeled as dimension “D.” The tunnel window 
202
, 
212
 area, therefore, is defined by W×D. These labels are used to assist is describing active area masks throughout the present application.
Two separate effects may be responsible for TD window size variations during wafer processing. First of all, there is typically a loss of resolution in the transfer of the image of the desired feature from a mask to a photoresist, particularly in corners and tight spaces of an image. This results in a rounding of corners which generally decreases the size of the feature produced by the mask. In EEPROM processing, this phenomenon may reduce the size of the active area in the final product resulting from the active area mask. The active area is typically further reduced in size by a physical process, n
Liang Minchang
Madurawe Raminda U.
McElheny Peter J.
Smolen Richard G.
Beyer Weaver & Thomas LLP
Pham Long
Weiss Howard
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