Copper etching compositions, processes and products derived ther

Etching a substrate: processes – Nongaseous phase etching of substrate – Etching inorganic substrate

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216 13, 216106, 252 795, B44C 122, C09K 1300

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active

061562211

ABSTRACT:
The present invention is a persulfate etchant composition especially useful for dissolving copper during fabrication of microelectronic packages. The etchant is characterized by its ability to selectively etch copper in the presence of nickel, nickel-phosphorous and noble metal alloys therefrom. Furthermore, no deleterious galvanic etching occurs in this etchant-substrate system so that substantially no undercutting of the copper occurs. The combination of high selectivity and no undercutting allows for a simplification of the microelectronic fabrication process and significant improvements in the design features of the microelectronic package, in particular higher density circuits. The persulfate etchant composition is stabilized with acid and phosphate salts to provide a process that is stable, fast acting, environmentally acceptable, has high capacity, and can be performed at room temperature. A preferred etchant composition is 230 gm/liter sodium persulfate, 3 volume % phosphoric acid and 0.058 molar sodium phosphate dibasic.

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Surface Treatment of Metals with Peroxygen Compounds; Plating p. 561 (1955).
Phosphate Coating of Metal Surfaces for Industrial Use.
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