Composite laminate and method of producing a composite laminate

Stock material or miscellaneous articles – Hollow or container type article – Polymer or resin containing

Reexamination Certificate

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Details

C428S036100, C428S036400, C428S036500, C428S297400, C428S297700, C428S500000

Reexamination Certificate

active

10358738

ABSTRACT:
The present invention provides a composite material (26) including a substrate layer (27), a porous layer (28) intermixed within the substrate material (27), and a thermoplastic layer (29) disposed upon the porous layer. The porous layer (28) is at least partially disposed within the thermoplastic layer (29). The present invention also provides a method for forming the composite material including the steps of: providing a substrate layer, providing a porous layer disposed on the substrate layer, providing a thermoplastic layer disposed on the porous layer, applying pressure and vacuum to mechanically interlock the thermoplastic layer with the porous layer; and bonding the porous layer to the substrate layer.

REFERENCES:
patent: 3616140 (1971-10-01), Copeland et al.
patent: 4425396 (1984-01-01), Hartman
patent: 4597818 (1986-07-01), Aoyama et al.
patent: 4944974 (1990-07-01), Zachariades
patent: 5098778 (1992-03-01), Minnick
patent: 5160472 (1992-11-01), Zachariades
patent: 5286576 (1994-02-01), Srail et al.
patent: 6216842 (2001-04-01), Beale et al.
patent: 0472436 (1991-08-01), None
patent: 62204938 (1987-09-01), None
patent: 59031145 (1994-02-01), None
patent: 2000177054 (2000-06-01), None
International Search Report—PCT/US01/03561; ISA/US; completed Aug. 11, 2001.
Supplementary European Search Report PCT/US01/03561 completed Jan. 26, 2004, pp. 1-2 and additional Annex page.

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