Coated thermoplastic film substrate

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Reexamination Certificate

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C428S334000, C428S337000, C428S409000, C428S412000, C428S413000, C428S447000, C428S522000, C427S487000, C427S508000, C427S515000

Reexamination Certificate

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06855415

ABSTRACT:
A product and a method for producing a product consisting of a thermoplastic substrate having a cured coating thereon. The coating consists of the ultra-violet radiation cured product of a brominated epoxy acrylate oligomer, a polyfunctional acrylate monomer, a silicone hard coat and a photoinitiator. The coated thermoplastic substrate has a low birefringence (<25 nm), and a low delta refractive index between the coating and thermoplastic substrate and a smooth upper surface having a gloss of at least 90% and a surface roughness of about 10.0 μm or less. In order to obtain such a product, the thermoplastic substrate must be prepared by first producing a substrate having a smooth lower surface and a textured upper surface to which is applied the curable coating. A thermoplastic substrate, particularly an aromatic polycarbonate substrate, is prepared by passing a heated substrate between a pair of rolls wherein the upper roll has a textured surface and the lower roll has a smooth polished surface.

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