Semiconductor device manufacturing: process – Bonding of plural semiconductor substrates
Reexamination Certificate
2008-04-18
2010-06-08
Ghyka, Alexander G (Department: 2812)
Semiconductor device manufacturing: process
Bonding of plural semiconductor substrates
C438S458000, C438S580000, C438S796000, C438S046000, C257SE21097, C257SE21152
Reexamination Certificate
active
07732301
ABSTRACT:
A method of making a bonded intermediate substrate includes forming a weak interface in a GaN source substrate by implanting ions into an N-terminated surface of the GaN source substrate, bonding the N-terminated surface of the GaN source substrate to a handle substrate, and exfoliating a thin GaN single crystal layer from the source substrate such that the thin GaN exfoliated single crystal layer remains bonded to the handle substrate and a Ga-terminated surface of the thin GaN single crystal layer is exposed. The method further includes depositing a capping layer directly onto the exposed surface of the thin GaN single crystal layer, and annealing the thin GaN single crystal layer in a nitrogen containing atmosphere after depositing the capping layer. The in-plane strain present in the thin GaN single crystal layer after the annealing is reduced relative to an in-plane strain present in said layer prior to the annealing.
REFERENCES:
patent: 4474647 (1984-10-01), Asselineau et al.
patent: 4499327 (1985-02-01), Kaiser
patent: 5013681 (1991-05-01), Godbey et al.
patent: 5090977 (1992-02-01), Strack et al.
patent: 5217564 (1993-06-01), Bozler et al.
patent: 5231047 (1993-07-01), Ovshinsky et al.
patent: 5336841 (1994-08-01), Adams
patent: 5374564 (1994-12-01), Bruel
patent: 5391257 (1995-02-01), Sullivan et al.
patent: 5609734 (1997-03-01), Streicher et al.
patent: 5637187 (1997-06-01), Takasu et al.
patent: 5641381 (1997-06-01), Bailey et al.
patent: 5710057 (1998-01-01), Kenney
patent: 5720929 (1998-02-01), Minkkinen et al.
patent: 5851894 (1998-12-01), Ramm
patent: 5877070 (1999-03-01), Goesele et al.
patent: 5882987 (1999-03-01), Srikrishnan
patent: 5914433 (1999-06-01), Marker
patent: 5955749 (1999-09-01), Joannopoulos et al.
patent: 6010579 (2000-01-01), Henley et al.
patent: 6020252 (2000-02-01), Aspar et al.
patent: 6103597 (2000-08-01), Aspar et al.
patent: 6121504 (2000-09-01), Kuechler et al.
patent: 6130780 (2000-10-01), Joannopoulos et al.
patent: 6150239 (2000-11-01), Goessele et al.
patent: 6190998 (2001-02-01), Bruel et al.
patent: 6221738 (2001-04-01), Sakaguchi et al.
patent: 6225192 (2001-05-01), Aspar et al.
patent: 6242324 (2001-06-01), Kub et al.
patent: 6303405 (2001-10-01), Yoshida et al.
patent: 6303468 (2001-10-01), Aspar et al.
patent: 6323108 (2001-11-01), Kub et al.
patent: 6328796 (2001-12-01), Kub et al.
patent: 6346458 (2002-02-01), Bower
patent: 6429104 (2002-08-01), Auberton-Herve
patent: 6465327 (2002-10-01), Aspar et al.
patent: 6479371 (2002-11-01), Noda
patent: 6497763 (2002-12-01), Kub et al.
patent: 6504091 (2003-01-01), Hisamatsu et al.
patent: 6756286 (2004-06-01), Moriceau et al.
patent: 6784462 (2004-08-01), Schubert
patent: 6794276 (2004-09-01), Letertre et al.
patent: 6809044 (2004-10-01), Aspar et al.
patent: 6815309 (2004-11-01), Letertre et al.
patent: 6867067 (2005-03-01), Ghyselen et al.
patent: 6908828 (2005-06-01), Letertre et al.
patent: 6936482 (2005-08-01), Auberton-Herve
patent: 6989314 (2006-01-01), Rayssac et al.
patent: 7019339 (2006-03-01), Atwater et al.
patent: 7288430 (2007-10-01), Faure et al.
patent: 7496124 (2009-02-01), Kozaki et al.
patent: 2003/0064535 (2003-04-01), Kub et al.
patent: 2003/0213964 (2003-11-01), Flynn et al.
patent: 2003/0218212 (2003-11-01), Lee et al.
patent: 2004/0214434 (2004-10-01), Atwater et al.
patent: 2004/0235268 (2004-11-01), Letertre et al.
patent: 2005/0026394 (2005-02-01), Letertre et al.
patent: 2005/0026432 (2005-02-01), Atwater et al.
patent: 2005/0032330 (2005-02-01), Ghyselen et al.
patent: 2005/0059179 (2005-03-01), Erchak et al.
patent: 2005/0085049 (2005-04-01), Atwater et al.
patent: 2005/0142879 (2005-06-01), Atwater et al.
patent: 2005/0275067 (2005-12-01), Atwater et al.
patent: 2006/0021565 (2006-02-01), Zahler et al.
patent: 2006/0060866 (2006-03-01), Tezen
patent: 2006/0071274 (2006-04-01), Cheng et al.
patent: 2006/0112986 (2006-06-01), Atwater, Jr. et al.
patent: 2006/0166390 (2006-07-01), Letertre et al.
patent: 2006/0185582 (2006-08-01), Atwater, Jr. et al.
patent: 2006/0202215 (2006-09-01), Wierer et al.
patent: 2006/0214225 (2006-09-01), Holt et al.
patent: 2006/0255341 (2006-11-01), Pinnington et al.
patent: 2007/0175384 (2007-08-01), Bruderl et al.
patent: 0 060 103 (1982-09-01), None
patent: 03-270220 (1991-02-01), None
patent: WO 01/03172 (2001-01-01), None
patent: WO 2005/029576 (2005-03-01), None
patent: WO 2006/116030 (2006-11-01), None
Thompson et al., “Microwave-cut silicon layer transfer,” Applied Physics Letters, 2005, 87:224103-1 to 224103-3.
Office Action mailed Mar. 5, 2009, in copending U.S. Appl. No. 11/408,239, 21 pgs. .
Office Action mailed May 5, 2009, in copending U.S. Appl. No. 11/785,038, 23 pgs.
U.S. Appl. No. 11/004,808, filed Dec. 7, 2004, Atwater et al.
U.S. Appl. No. 11/193,637, filed Aug. 1, 2005, Atwater et al.
U.S. Appl. No. 11/255,194, filed Oct. 21, 2005, Atwater et al.
U.S. Appl. No. 11/357,436, filed Feb. 21, 2006, Atwater et al.
U.S. Appl. No. 60/654,523, filed Feb. 18, 2005, Atwater et al.
U.S. Appl. No. 60/657,385, filed Mar. 2, 2005, Atwater et al.
Curtis Eng et al., “Integration of the UOP/HYDRO MTO Process into Ethylene Plants,” 10thEthylene Producers' Conference, 1998, pp. 54-85.
Bett et al., III-V Compounds for Solar Cell Applications, Appl. Phys. A, 1999, pp. 119-129, vol. 69, Springer-Verlag (published online: Jun. 24, 1999).
Bruel et al., Smart-Cut: A New Silicon On Insulator Material Technology Based On Hydrogen Implantation and Wafer Bonding, Mar. 1997, pp. 1636-1641, vol. 36, Jpn. J. Appl. Phys.
Cheng et al., Electron Mobility Enhancement in Strained-Si n-MOSFETs Fabricated on SiGe-on-Insulator (SGOI) Substrates, IEEE Electron Device Letters, Jul. 2001, pp. 321-323, vol. 22, No. 7.
Dobaczewski et al., Donor Level of Bond-Center Hydrogen in Germanium, Physical Review B, 2004, pp. 245207-1-6, vol. 69.
Georgakilas et al., Wafer-scale Integration of GaAs Optoelectronic Devices with Standard Si Integrated Circuits Using a Low-Temperature Bonding Procedure, Applied Physics Letters, Dec. 2002, pp. 5099-5101, vol. 81, No. 27, American Institute of Physics [Downloaded Oct. 19, 2004].
Gösele et al., Fundamental Issues in Wafer Bonding, J. Vac. Sci. Technol. A, Jul./Aug. 1999, pp. 1145- 1152, vol. 17(4), American Vacuum Society.
Gösele et al., Semiconductor Wafer Bonding. Annu. Rev. Mater. Sci., 1998, pp. 215-241, vol. 28.
Huang et al., SiGe-on-Insulator Prepared by Wafer Bonding and Layer Transfer for High-Performance Field-Effect Transistors, Applied Physics Letters, Feb. 2001, pp. 1267-1269, vol. 78, No. 9, American Institute of Physics.
Huang et al., Electron and Hole Mobility Enhancement in Strained SOI by Wafer Bonding, IEEE Transactions on Electron Devices, Sep. 2002, pp. 1566-1571, vol. 49, No. 9.
Langdo et al., Strained Si on Insulator Technology: From Materials to Devices, Solid-State Electronics, 2004, pp. 1357-1367, vol. 48, Elsevier Ltd.
Leroy et al., Controlled Surface Nanopatterning with Buried Dislocation Arrays, Surface Science, 2003, pp. 211-219, vol. 545, Elsevier B.V.
Ma et al., Solid-State Reaction-Mediated Low-Temperature Bonding of GaAs and InP Wafers to Si Substrates, Appl. Phys. Lett., Feb. 1994, pp. 772-774, vol. 64, No. 6, American Institute of Physics.
Maleville et al., Smart-Cut® Technology: From 300 mm Ultrathin SOI Production to Advanced Engineered Substrates, Solid-State Electronics, 2004, pp. 1055-1063, vol. 48, Elsevier Ltd.
Morral et al., InGaAs/InP Double Heterostructures on InP/Si Templates Fabricated by Wafer Bonding and Hydrogen-Induced Exfoliation, Applied Physics Letters, Dec. 2003, pp. 5413-5415, vol. 83, No. 26, American Institute of Physics.
Tong et al., Wafer Bonding and Layer Splitting for Microsystems, Adv. Mater., 1999, pp. 1409-1425, vol. 11, No. 17, Wiley-VCH Verlag GmbH.
Tong et al., Hydrophobic Silicon Wafer Bonding, Appl. Phys. Lett., Jan. 1994, pp. 625-627, vol. 64, No. 5, American Institute of Physics.
Tong et al., A “Smarter-Cut” Approach to Low Temperature Silicon Layer Transfer, Appl. Phys. Lett., Jan. 1998, p
Ladous Corinne
Olson Sean
Park Young-Bae
Pinnington Thomas Henry
Zahler James M.
Foley & Lardner LLP
Ghyka Alexander G
Nikmanesh Seahvosh J
LandOfFree
Bonded intermediate substrate and method of making same does not yet have a rating. At this time, there are no reviews or comments for this patent.
If you have personal experience with Bonded intermediate substrate and method of making same, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Bonded intermediate substrate and method of making same will most certainly appreciate the feedback.
Profile ID: LFUS-PAI-O-4153367