Metal working – Means to assemble or disassemble – Means to assemble electrical device
Reexamination Certificate
1997-10-03
2001-04-03
Young, Lee (Department: 3729)
Metal working
Means to assemble or disassemble
Means to assemble electrical device
C029S740000, C029S836000, C198S448000, C198S438000
Reexamination Certificate
active
06209194
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to an apparatus for loading and unloading semiconductor device packages. More particularly, it relates to an apparatus for loading and unloading semiconductor device packages using servo motors, which apparatus loads the packages into a burn-in board where burn-in tests of the packages are performed, and unloads the tested packages from the burn-in board.
2. Description of the Related Arts
In general, a semiconductor device package is subjected to various reliability tests. The tests include an electrical characteristics test and a burn-in test; the former is performed to check the normal operations and possible failures by connecting all the input/output terminals of the package to a test signal generating circuit, and the latter is performed to check the lifetime and possible defects of the chip in the package by connecting power source terminals and some input/output terminals of the package to a test signal generating circuit and applying an elevated temperature, current and voltage to stress the package.
After completing the assembly process the semiconductor device package is usually loaded into a burn-in socket of a burn-in board and then fed into a burn-in apparatus where the burn-in test is carried out. After the test is performed, the tested package is unloaded from the burn-in socket and sorted depending on the test results. For loading and unloading the package, a loading and unloading apparatus having a plurality of driving tools is usually employed.
The conventional loading and unloading apparatus has a loading tool, a DC test contact tool, an insertion tool, a removal tool, and an extension tool. Each tool is linked to a cam to render its movements in a vertical or horizontal direction.
FIG. 1
 is a schematic view of a conventional apparatus for loading and unloading a semiconductor device package from a tube-type container. 
FIG. 2
 is a flow chart showing the steps of loading and unloading the semiconductor device package using the apparatus shown in FIG. 
1
.
With reference to 
FIG. 1
, the conventional loading and unloading apparatus 
100
, which is employed for loading and unloading a semiconductor device package into and from a tube-type container (‘tube’), consists of three stations: a transferring station, a loading and unloading station, and a sorting station. In the transferring station, a first semiconductor device package 
40
a 
(which has not yet been tested in the DC (Direct Current) test and is hereinafter referred to as simply ‘first semiconductor device package’ or ‘first package’) is transferred to DC test position 
45
 where the DC test is performed. In the loading and unloading station, the package 
40
a 
that completed the DC test is loaded into a burn-in board 
47
 on an XY table 
42
, and at the same time a second semiconductor device package 
40
b
, (which has completed its burn-in test and is hereinafter referred to as simply ‘second semiconductor device package’ or ‘second package’), is unloaded from burn-in board 
47
 and transferred to receiving position 
49
. In the sorting station, the second package 
40
b 
in receiving position 
49
 is sorted depending on the test results; those second packages deemed to be good are numbered 
40
d 
and those deemed to be defective are numbered 
40
c. 
In more detail, the transferring station comprises a ready position 
41
 which receives a first semiconductor device package 
40
a 
before the DC test. The package free falls from a feed tube 
10
a 
onto a transfer rail 
32
 along which the package moves. The transferring station further comprises a loading tool 
21
 for transferring the package 
40
a 
from the ready position 
41
 to the centering position 
43
, and a DC test contact tool 
23
 for transferring the package 
40
a 
from the centering position 
43
 to a DC test position 
45
. The loading tool 
21
 also serves to align the first package 
40
a 
with the DC test socket provided at DC test position 
45
 before transferring the package 
40
a 
to centering position 
43
.
The loading and unloading station, which is located between DC test position 
45
 and receiving position 
49
, comprises XY table 
42
 provided with burn-in board 
47
 having a burn-in socket, said socket being loaded with a second semiconductor device package 
40
b 
to be tested. After the burn-in test, removal tool 
27
 transfers the second package 
40
b 
from the burn-in socket to receiving position 
49
. Insertion tool 
25
 loads the first package 
40
a
, which has completed its DC test, from DC test position 
45
 into the burn-in socket. The insertion tool 
25
 and removal tool 
27
 move in the same direction. Thus, when insertion tool 
25
 picks up first package 
40
a 
from DC test position 
45
, removal tool 
27
 also picks up second package 
40
b 
from burn-in board 
47
 at the same time. Moreover, insertion tool 
25
 carrying first package 
40
a 
moves toward burn-in board 
47
, while removal tool 
27
 carrying second package 
40
b 
moves toward receiving position 
49
 in the same direction. Insertion tool 
25
 loads first package 
40
a 
into the burn-in socket in burn-in board 
47
, while at the same time removal tool 
27
 loads second package 
40
b 
into receiving position 
49
. In FIG. 
1
 and 
FIG. 3
, all the packages 
40
a
, 
40
b
, 
40
c 
and 
40
d 
are presumed to be moved from the left to the right.
The sorting station has a pusher (not shown) for pushing second package 
40
b 
along transfer rail 
34
 into receiving tube 
10
b 
if the package is classified as a good one depending on the burn-in test results. The sorting station also has sorting position 
50
 which comprises extension tool 
29
 for transferring second package 
40
b 
from receiving position 
49
 to turntable 
51
, if the transferred package 
40
c 
is considered to be defective. Sorting robot 
53
 classifies the package 
40
c 
depending on the kind and degree of defect.
DC test contact tool 
23
, insertion tool 
25
 and removal tool 
27
 operate together, while loading tool 
21
 and extension tool 
29
 work independently depending on the positions of ready position 
41
 and of turntable 
51
. Nevertheless, the vertical movements of loading tool 
21
 and of extension tool 
29
 are uniformly driven by a cam (not shown).
The steps of loading a first semiconductor device package to a burn-in board using the apparatus 
100
 described in above, and the steps of sorting a second semiconductor device package after a burn-in test will be described with reference to 
FIGS. 1 and 2
. In preparation step 
1
 a tube-type container 
10
a 
having first semiconductor device packages 
40
a 
(before DC test) is provided, and burn-in board 
47
 having a burn-in socket loaded with second semiconductor device package 
40
b 
(after burn-in test) is provided on XY table 
42
. In transfer step 
2
, first package 
40
a 
is transferred to ready position 
41
 by freely falling, due to gravity, on a transfer rail 
32
. In centering step 
3
, first package 
40
a 
is centered, and in DC test step 
4
, the electrical properties of first package 
40
a 
are tested.
If the first package fails the DC test, it is then fed to collection step 
5
. On the other hand, in loading and unloading step 
6
, if the first package passes the DC test, it is loaded into the burn-in socket, while at the same time the second package 
40
b 
that has already been burn-in tested is unloaded from the burn-in socket. The first package 
40
a 
which failed its DC test is immediately returned to preparation step 
1
 for retesting.
The second package 
40
b 
which is unloaded from the burn-in socket in loading and unloading step 
6
 is transferred to receiving position 
49
. The second package 
40
b 
is moved to receiving step 
9
 if it is considered good based on the test results, while it is moved to sorting step 
8
 if considered defective.
The time for one cycle from the loading of a first package into the burn-in socket to the unloading of a second package from the burn-in socket is about 1.5 seconds. However
Kang Ju Il
Kim Byung Ro
Kim Hyun Ho
Lee Sung Yeol
Park Young Ki
Jones Volentine, LLC
Samsung Electronics Co,. Ltd.
Smith Sean
Young Lee
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