Apparatus and method for detecting transparent substances

Radiant energy – Photocells; circuits and apparatus – Optical or pre-photocell system

Patent

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Details

25033912, G01N 1506

Patent

active

060435046

DESCRIPTION:

BRIEF SUMMARY
TECHNICAL FIELD

The present invention relates to a switching device utilizing photoelectric conversion used in an automation line of a factory or the like.


BACKGROUND TECHNIQUE

While various sensors are used in an automation line of a factory for process control or the like, a photoelectric switch providing a photoelectric sensor with a switching function is employed for various uses since the same has such an advantage that detection of an object can be performed in a non-contact manner.
A reflection type conventional photoelectric switch is adapted to project light from a projector toward a detecting position and detect presence/absence of reflected light from the detecting position by a photoreceptor, thereby recognizing whether or not a detection object is present on the detecting position. On the other hand, a transmission type switch oppositely arranges a projector and a photoreceptor and utilizes the fact that no light reaches the photoreceptor by shading by a detection object if the same is present in a space therebetween, and is formed as the so-called photointerruptor. In either case of these, it performs opening/closing of a required switch in response to a photoreceiving state of the photoreceptor, thereby serving a function as a photoelectric switch.
However, since such a conventional photoelectric switch is on condition of light reflectivity or shadingness of the object, as to a detection object which is poor in such an optical property, particularly a transparent or semitransparent liquid or solid (hereinafter "substance having transparency") its detection is difficult. Namely, since the light from the projector is hardly reflected or shaded in case of such a substance having transparency, a photoreceiving output of the photoreceptor hardly changes by presence/absence of the detection object in the conventional photoelectric switch. Further, while a threshold level for discriminating the photoreceiving output of the photoreceptor must be set in the vicinity of a zero level in order to forcibly detect slight reflection or shading, it comes to that switching of ON/OFF takes place only by small disturbance such as noise when doing so, and this causes wrong information.
On the other hand, every substance is not completely transparent with respect to all wavelengths, but has light absorbance depending on the wavelength of light, as is generally known. In correspondence to this, there is proposed a technique of extracting a specific wavelength by passing light from a white light source through a filter, projecting it to an object, and performing presence/absence detection of the object or the like in response to the absorbance of the light passing through the object.
However, a transmission waveband readily available as a filter does not necessarily coincide with the light absorption waveband of the object to be detected in this case. Therefore, it often happens that detection sensitivity does not reach a necessary level in practice.
Further, an incandescent lamp used as the white light source has a large size, and hence an optical system for projecting this to the object also increases in size. Therefore, the size of the projector which must contain these components increases.
Under such circumstances, a light absorption utilization type photoelectric detector employing a white light source and a filter is limited in its use, and it is difficult to employ the same for an apparatus such as a photoelectric switch which is miniature and used generically.
Further, it is difficult to obtain a complete filter transmitting light of only a noted wavelength by such a technique, and light other than the wavelength is considerably transmitted through the filter in the actual situation. Therefore, it is difficult to project only light of a specific wavelength responsive to absorptivity of the object, and it often happens that a number of wavelengths are mixed in the detection. Thus, influence of absorption as to other than the noted wavelength is unavoidable, and there are some cases that detection of th

REFERENCES:
patent: 4281245 (1981-07-01), Brogardh et al.
patent: 4514860 (1985-04-01), Adolfsson et al.
patent: 4823008 (1989-04-01), Sturm
patent: 4947036 (1990-08-01), Pokorski et al.
patent: 5222810 (1993-06-01), Kleinerman
patent: 5903006 (1999-05-01), Kiuchi et al.

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