Anti-oxidation layer formation by carbon incorporation

Semiconductor device manufacturing: process – Coating with electrically or thermally conductive material – Insulated gate formation

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438655, 438659, 438931, H01L 2128

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active

057563918

ABSTRACT:
The present invention is directed to a method for inhibiting silicon oxidation on a silicon surface by forming a very thin carbon-containing silicon surface layer on the silicon. The silicon surface is exposed to a carbon-containing plasma to form the carbon-containing silicon layer. The carbon treatment also renders he silicon surface slightly amorphous due to ion bombardments from plasma. An oxide free and slightly amorphous silicon surface promotes homogeneous progress of silicidation reaction between the silicon and a metal deposited thereon, which enables thin but smooth and stable silicide film formation. The present invention is also directed to a method for forming uniform silicon layers only on horizontal portions of features on a substrate. A silicon layer is deposited on to conform to all exposed surfaces of a device. The horizontal surfaces are then exposed to a carbon-containing plasma to form anti-oxidation layers on the horizontal surfaces. Successive oxidation can then proceed selectively on the vertical portions of the silicon. Each horizontal silicon layer at different level remains intact and is electrically isolated each other.

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S. Wolf, "Silicon Processing for the VLSI Era, vol. 1", Lattice Press, pp. 547-555, 1986.
Kimura et al, "Effect of Mixing Ions on the Formation Process of B-SiC Fabricated by Ion Beam Mixing", Thin Solid Films, vol. 157, pp. 117-127, 1988.

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