Angular-precision enhancement in free-space micromachined...

Optical waveguides – With optical coupler – Switch

Reexamination Certificate

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C359S223100, C359S198100, C359S872000

Reexamination Certificate

active

06292600

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of Invention
This invention relates to free-space micro-electro-mechanical system (MEMS) optical switches. In particular, it relates to mechanical angular alignment enhancement structures associated with free-rotating hinged micro-mirror switching elements.
2. Description of Related Art
As the demand for data-networking capacity has grown, managing optical networks at the coarse granularity of the wavelength level (OC-48 and beyond) has become increasingly critical. Optical crossconnects (OXCs) with high port-count—on the order of 1,000—are emerging as the chief candidates for achieving this end. This vision, however, imposes stringent requirements on the OXCs, chiefly in the areas of port-count and loss budget, that far outstrip available technology. Recently, free-space optical MEMS (micro-electro-mechanical systems) have begun to show promise for this application, due largely to the combined merits of free-space optics and integrated photonics.
Free-space MEMS optical switches aiming at large-scale switch fabrics have been demonstrated using various approaches. See, for example, (1) H. Toshiyoshi and H. Fujita, “Electrostatic Micro Torsion Mirrors for an Optical Switch Matrix,” J. Microelectromechanical Systems, vol. 5, no. 4, pp. 231-237, 1996, (2) L. Y. Lin, E. L. Goldstein, and R. W. Tkach, “Free-space Micromachined Optical Switches for Optical Networking,” IEEE J. Selected Topics in Quantum Electronics: Special Issue on Microoptoelectromechanical Systems (MOEMS), vol. 5, no. 1, pp. 4-9, 1999, (3) R. T. Chen, H. Nguyen, and M. C. Wu, “A Low Voltage Micromachined Optical Switch by Stress-induced Bending,” in 12th IEEE International Conference on Micro Electro Mechanical Systems, Orlando, Fla., Jan. 17-21, 1999, and (4) B. Behin, K. Y. Lau, and R. S. Muller, “Magnetically Actuated Micromirrors for Fiber-optic Switching,” in Solid-State Sensor and Actuator Workshop, Hilton Head Island, S.C., Jun. 8-11, 1998, each incorporated by reference herein in their entireties.
This work has rapidly revealed the intrinsically good optical quality of free-space interconnects, particularly in the areas of crosstalk, polarization- and waveleng thin dependence, and bit-rate transparency. The demonstrated switching times are also well suited for the applications of OXCs in core-transport networks.
However, the issue of tight optical-alignment tolerances in free-space optics remains to be solved.
SUMMARY OF THE INVENTION
It is therefore an object of the invention to design micro-mirror switching elements with enhanced angular precision and repeatability so as to improve the coupling efficiency of the switch and reduce losses in optical signal intensity as a result of the switching.
This and other objects are achieved by the present invention that includes integrated mechanical angular alignment-enhancement structures that are capable of achieving better than 0.1° micro-mirror angular precision and repeatability, thus opening the path to high port-count optical crossconnects that live within cross-office optical-loss budgets.


REFERENCES:
patent: 5136671 (1992-08-01), Dragone
patent: 5155623 (1992-10-01), Miller et al.
patent: 5206497 (1993-04-01), Lee
patent: 5960132 (1999-09-01), Lin
H. Toshiyoshi et al., “Electrostatic Micro Torsion Mirrors for an Optical Switch Matrix,”Journal of Microelectromechanical Systems, vol. 5, No. 4, Dec. 1996, pp. 231-237.
B. Behin et al., “Magnetically Actuated Micromirrors for Fiber-Optic Switching,” Solid-State Sensor and Actuator Workshop, Hilton Head, South Carolina, Jun. 8-11, 1998, pp. 273-276.
K. S. J. Pister et al., “Microfabricated Hinges,”Sensors and Actuatorsvol. A, No. 33 (1992), pp. 249-256, (No Month).
T. Akiyama et al., “A Quantitative Analysis of Scratch Drive Actuator Using Buckling Motion,” IEEE Workshop on Micro Electro Mechanical Systems, Amsterdam, The Netherlands, Jan. 29-Feb. 2, 1995, pp. 310-315.
R.T. Chen et al., “A Low Voltage Micromachined Optical Switch By Stress-Induced Bending,” 12thIEEE International Conference On Micro Electro Mechanical Systems, Orlando, Florida, Jan. 17-21, 1999, 5 pages.
Cronos Integrated Microsystems, Inc., “Three-Layer Polysilicon Surface Micromachine Process,” Aug. 24, 1999, pp. 1-8 (http://mems.mcnc.org).
L. Y. Lin et al., “Free-Space Micromachined Optical Switches for Optical Networking,”IEEE Journal of Selected Topics in Quantum Electronics,vol. 5, No. 1, Jan./Feb. 1999, pp. 4-9.
L. Y. Lin et al., “High-Density Micromachined Polygon Optical Crossconnects Exploiting Network Connection-Symmetry,”IEEE Photonics Technology Letters,vol. 10, No. 10, Oct. 1998, pp. 1425-1427.

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