Aluminum conductor composite core reinforced cable and...

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Reexamination Certificate

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C428S297400, C428S299400, C428S299100, C428S298100, C428S300400, C428S378000, C174S07000A, C174S1020SP, C174S1060SC, C174S1130AS, C427S379000, C427S389700

Reexamination Certificate

active

10971629

ABSTRACT:
This invention relates to an aluminum conductor composite core reinforced cable (ACCC) and method of manufacture. An ACCC cable has a composite core surrounded by at least one layer of aluminum conductor. The composite core comprises a plurality of fibers from at least one fiber type in one or more matrix materials. The composite core can have a maximum operating temperature capability above 100° C. or within the range of about −45° C. to about 240° C. or higher, at least 50% fiber to resin volume fraction, a tensile strength in the range of about 160 Ksi to about 370 Ksi, a modulus of elasticity in the range of about 7 Msi to about 37 Msi and a coefficient of thermal expansion in the range of about −0.6×10−6per deg. C. to about 1.0×10−5per deg. C. According to the invention, unique processing techniques such a B-Staging and/or film-coating techniques can be used to increase production rates from a few feet per minute to sixty or more feet per minute.

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