Alignment and assembly method

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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156293, 156182, 359620, 359621, 385 33, 385 52, 385 63, 430321, B44C 122

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active

052813010

ABSTRACT:
A first array of microlenses (16) on a lens substrate (15) is accurately aligned with a lens holder (20) by making a second array of microlenses (17) simultaneously with the first array. The second array of microlenses is arranged around the periphery of the lens substrate and is made solely for alignment purposes, rather than for focusing light. An array of detents (21, FIG. 2) is made in one surface of the lens holder such that, when the lens holder is abutted against the lens substrate, each microlens (17) of the second array can extend into one of the detents of the lens holder member, thereby to align the first array of microlenses with the lens holder member. The lens holder member has an opening (22) to permit light to be transmitted to or from the first array of microlenses (16). A pair of alignment pins (24) aligns the lens holder member with an array of optical fibers (12).

REFERENCES:
patent: 4074933 (1978-02-01), Yevick
patent: 4689291 (1987-08-01), Popovic et al.
patent: 4735671 (1988-04-01), Stoffel et al.
patent: 4755017 (1988-07-01), Kapany
patent: 4835078 (1989-05-01), Harvey et al.
patent: 4875750 (1989-10-01), Spaeth et al.
patent: 5073003 (1991-12-01), Clark
"Light Coupling Characteristics of Planar Microlens," M. Oikawa et al., SPIE vol. 1544 Miniature and Micro-Optics: Fabrication and System Applications, 1991, pp. 226-237.
"Technique for Monolithic Fabrication of Microlens Arrays", Z. D. Popovic, Applied Optics, vol. 27, No. 7, Apr. 1, 1988, pp. 1281-1284.
"Stacked Planar Optics: An Application of the Planar Microlens," K. Iga et al., Applied Optics, vol. 21, No. 19, Oct. 1, 1982, pp. 3456-3460.

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