ALD reactor and method with controlled wall temperature

Coating processes – Coating by vapor – gas – or smoke – Plural coatings applied by vapor – gas – or smoke

Reexamination Certificate

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C427S248100, C118S724000, C118S725000, C117S084000, C117S105000

Reexamination Certificate

active

06939579

ABSTRACT:
The present invention relates to improved methods and apparatus for atomic layer deposition (ALD) of thin films on substrates such as wafers and flat panel displays. The invention provides an ALD reactor comprising a first temperature regulating system to control the temperature of the substrate and a second temperature regulating system to independently control the temperature of the reaction chamber walls. The invention also provides a method for ALD of a film onto a substrate in a reaction chamber, in which the temperature of the substrate is maintained to maximize ALD on the substrate while the temperature of the reaction chamber walls is set to minimize film growth thereon, whether by ALD, condensation, physisorption or thermal decomposition. The temperature of the walls may be maintained at the same temperature as the substrate, or higher or lower than the substrate temperature, depending upon the particular reaction being used.

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