Method of fabricating thermal ink jet printheads

Adhesive bonding and miscellaneous chemical manufacture – Delaminating processes adapted for specified product – Delaminating in preparation for post processing recycling step

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156645, 156657, 156662, 156250, 156510, 346140R, H01L 21306, B44C 122, C03C 1500, C03C 2506

Patent

active

048789925

ABSTRACT:
An ink jet printhead fabrication process wherein a plurality of printheads are produced from two mated substrates by two dicing operations. One dicing operation produces the nozzle face for each of a plurality of printheads and optionally produces the nozzles. This dicing blade, together with specific operating parameters, prevent the nozzles from chipping and the nozzle faces from scratches and abrasions. A second dicing operation with a standard dicing blade severs the mated substrates into separate printheads. The dicing operation which produces the nozzle face is preferably conducted in a two-step operation. A first cut makes the nozzle face, but does not sever the two mated substrates. A second dicing cut severs the two substrates, but does so in a manner that prevents contact by the dicing blade with the nozzle face.

REFERENCES:
patent: Re32572 (1988-01-01), Hawkins et al.
patent: 4097310 (1978-06-01), Lindmayer
patent: 4564000 (1986-01-01), Stern et al.
patent: 4633847 (1987-01-01), Lossl et al.
patent: 4638337 (1987-01-01), Torpey et al.
patent: 4678529 (1987-07-01), Drake et al.

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