Process for high yield fabrication of MEMS devices

Etching a substrate: processes – Etching of semiconductor material to produce an article...

Reexamination Certificate

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C216S024000, C216S033000, C216S036000, C216S040000, C216S041000, C216S049000, C216S067000, C438S029000

Reexamination Certificate

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06872319

ABSTRACT:
A MEMS fabrication process eliminates through-wafer etching, minimizes the thickness of silicon device layers and the required etch times, provides exceptionally precise layer to layer alignment, does not require a wet etch to release the moveable device structure, employs a supporting substrate having no device features on one side, and utilizes low-temperature metal-metal bonding which is relatively insensitive to environmental particulates. This process provided almost 100% yield of scanning micromirror devices exhibiting scanning over a 12° optical range and a mechanical angle of±3° at a high resonant frequency of 2.5 kHz with an operating voltage of only 20 VDC.

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patent: 6533947 (2003-03-01), Nasiri et al.
patent: 6686639 (2004-02-01), Tsai
patent: 6758983 (2004-07-01), Conant et al.
patent: 20030039021 (2003-02-01), Ton
patent: 20030111441 (2003-06-01), Jerominek et al.
Hiller, K. et al “Low temperature approaches for fabrication of high frequency microscanners” SPIE vol. 3878, Sep. 1999, pp 58-66.

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