Method of making ceramic article with cavity using LTCC tape

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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264 59, 264 63, B32B 3104, B32B 3126

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active

056016735

ABSTRACT:
The present invention provides a method for making a ceramic article having a cavity therein and at least one shelf portion protruding laterally into the cavity spaced from the cavity floor comprising the steps of constructing a laminated product using strips of tape comprising fusible ceramic particles and a binder, said strips being cut to predetermined dimensions and superposed so as to define a cavity with a floor and side walls, and with at least one horizontal shelf portion extending from a side wall into said cavity, the shelf portion being spaced above the floor; filling said cavity with a fugitive insert of multiple strips of tape to support the shelf portion; and firing the laminated product to fuse the particles and to burn off the fugitive insert to provide a ceramic article with a cavity and a shelf parallel to the cavity floor.

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Richerson, David W., Modern Ceramic Engineering: properties, processing, and use in design, 2nd ed., rev. and expanded, 1992, pp. 408-410 1992.

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