Semiconductor device, designing method thereof, and...

Active solid-state devices (e.g. – transistors – solid-state diode – Combined with electrical contact or lead – Of specified configuration

Reexamination Certificate

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C257S773000

Reexamination Certificate

active

06753611

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to semiconductor devices, a method of designing semiconductor devices, and recording media for storing semiconductor designing programs. In particular; the present invention relates to semiconductor devices having multilayer wiring structures, and a technique of designing a highly integrated semiconductor device having fine metal wires connected through via-contacts provided with extensions.
2. Description of the Related Art
Fine technology for semiconductor devices is rapidly improving to provide very small circuit patterns. The very small circuit patterns have a problem.
The problem is an optical proximity effect that occurs during a lithography process even if masks or steppers for producing circuit patterns are precise. The optical proximity effect rounds an end of a metal wire. If the rounded wire end is connected to a via-contact it reduces or eliminates a contact area between the wire end and the via-contact, to increases contact resistance between the wire and the via-contact and cause an open defect.
FIG. 1
is a plan view showing a pattern of metal wires designed according to a prior art. Wires
53
and
54
are in an upper layer and are connected to via-contacts
51
and
52
, respectively. The via-contacts
51
and
52
are connected to wires
55
and
56
that are in a lower layer.
FIG. 2
is a plan view showing metal wires manufactured according to the design of FIG.
1
.
FIG. 3
is a sectional view taken along a grid line V
2
of FIG.
2
. In
FIGS. 1 and 2
, the distance between adjacent grid lines indicates a minimum distance by which adjacent metal wires in each layer must be separated from each other. In
FIG. 1
, an end of each wire is square and is in contact with the whole surface of a via-contact A mask formed according to the design of
FIG. 1
also has a square shape for each wire end. During a lithography process, however, the optical proximity effect rounds each end of the wires
53
and
54
as shown in FIG.
2
. The optical proximity effect may make the ends of the wires
53
and
54
recede in the arrow directions of
FIG. 3
, to reduce contact areas between the wires
53
and
54
and the via-contacts
51
and
52
. In
FIG. 3
, dotted lines indicate designed ends of the wires
53
and
54
.
There is an OPC (optical proximity correction) technique to increase a contact area between a metal wire end and a via-contact. This technique corrects wire ends when preparing data to make a mask. For example, this technique provides a wire end with a supplementary fringe that extends in every direction around a via-contact.
FIG. 4
shows a pattern of metal wires having supplementary fringes
58
and
59
to cover via-contacts
51
and
52
according to a prior art The pattern of
FIG. 4
is useful to form metal wires having no round ends and having proper contact areas between the wire ends and via-contacts.
The supplementary fringes
58
and
59
, however, increase the width of each wire at each via-contact greater than the width of the other part of the wire. It is necessary therefore, to separate the adjacent via-contacts
51
and
52
from each other with a grid line H
2
interposing between them. In addition, other wires or via-contacts must not be arranged on grid lines that are adjacent to the via-contacts
51
and
52
, or the intervals of grid lines must be increase to accommodate the supplementary fringes
58
and
59
. These conditions deteriorate the integration of metal wires in a semiconductor device.
The supplementary fringes also increase the quantity of design data, extend a mask data preparation time, and elongate a semiconductor device development time.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a semiconductor device that is highly integrated and minimizes contact defects between metal wires and via-contacts, a method of designing such a semiconductor device, and a recording medium storing a program for designing such a semiconductor device.
Another object of the present invention is to provide a semiconductor device involving a short development time, a method of designing such a semiconductor device, and a recording medium storing a program for designing such a semiconductor device.
In order to accomplish the objects, a first aspect of the present invention provides a semiconductor device having a via-contact, a main wire having an end connected to the via-contact, and an extension extended in line with the main wire from the end of the main wire beyond the via-contact, the width of the extension being equal to or narrower than the width of the main wire.
The “via-contact” is a conductive plug formed in an intermediate layer between wiring layers in a semiconductor device of multilayer wiring structure, to electrically connect metal wires of the upper and lower wiring layers to each other. The via-contact may have any plan shape, such as a quadrate or a circle. The “main wire” is a metal wire to electrically connect functional blocks, elements, or external terminals on a semiconductor chip. The “extension” is a metal wire extended from an end of the main wire and electrically connected thereto. It is preferable that the extension is equal to the main wire in materials, manufacturing methods, and manufacturing processes. The extension extends in line with the main wire, i.e., in the length direction of the main wire and runs over the via-contact, unlike the supplementary fringe of the prior art that extends in all directions around a via-contact The extension may have any plan shape, such as a quadrate or a circle.
According to the first aspect, the extension is extended in line with the main wire from an end of the main wire beyond the via-contact with the width of the extension being equal to or narrower than the width of the main wire. The optical proximity effect rounds only an end of the extension, and therefore, the end of the main wire is intact and is properly connected to the via-contact without bulging around the via-contact As a result, other main wires or via-contacts may be arranged on grid lines or on grid intersections in the vicinity of the via-contact in question without violating design rules. This realizes a highly integrated layout for a semiconductor device with densely arranged wires and via-contacts.
A second aspect of the present invention provides a semiconductor device having a via-contact, a main wire having an end connected to the via-contact, and an extension orthogonally extended from the end of the main wire beyond the via-contact, the width of the extension being equal to or narrower than the width of the main wire.
According to the second aspect, the extension is orthogonally extended from an end of the main wire beyond the via-contact with the width of the extension being equal to or narrower than the width of the main wire. The optical proximity effect rounds only ends of the extension, and therefore, the end of the main wire is intact and is properly connected to the via-contact
A third aspect of the present invention provides a method of designing a semiconductor device having X wiring layers. The method includes the steps of arranging functional blocks and elements in a chip area with the use of an automatic layout tool, and arranging main wires in a layer N, main wires in a layer N+1, and via-contacts in the layer N with the use of the automatic layout tool, to connect the functional blocks and elements to one another through the main wires and via-contacts. The via-contacts in the layer N include:
(1) the via-contacts themselves to electrically connect the main wires in the layer N to the main wires in the layer N+1;
(2) an extension formed in the layer N+1 on and beyond each of the via-contacts and extended from an end of a corresponding one of the main wires of the layer N+1 in line with the main wire, the width of the extension being equal to or narrower than the width of the main wire; and
(3) an extension formed in the layer N under and beyond each of the

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